Page 181 - Reciprocating Compressors Operation Maintenance
P. 181

Operation and Maintenance of Reciprocating  Compressors  1  67


           Testing reconditioned valves with air pressure  is preferred  even though
         a  special  fixture  will be  required.  Figure  3-26 shows  a  test  fixture  that
         can be made relatively simply.
           Air  pressure  of  90-100  psi  is  applied,  and  the  leak  is determined.  All
         valves will leak  somewhat over time, but a properly  reconditioned valve
         will  leak  down  the  pressure  relatively  slowly. Again, a  one-minute test
         may be appropriate.





                VALVE AIR TESTING B»Q








                           PRESSURE
                           HEG.OR      FLOW METER
                           THROTTLE
                           VALVE    D
                  AIR    -X —
                  SUPPLY
                  ao-ioo  -*—
                  PSIQ
              FIGURE  3-26.  Simple fixture for air testing of compressor valves.


           Figure  3-27 shows another  test  stand,  available  from  France  Compres-
         sor Products.

                       COMPRESSOR    PISTON  ROD   PACKING

           Piston  rod packing  is almost  always the "full  floating"  type. It consists
         of  several  annular cups,  segmental  rings,  and  a  flange-like  gland held in
         the  cylinder head  stuffing  box  as  a  complete  assembly  by  properly pro-
         portioned  studs and nuts that secure it against a sealing  gasket.
           The  segmental packing  (sealing  rings)  is contained  in the cups  and is
         held  together  as an assembly  by  garter  springs  that hold  the rings  firmly
         on the piston rod. These rings are free  to "float" in the cups.
           This  packing  is essentially  a precision  mechanical  seal  with ground  or
         lapped  surfaces.  Although of  rugged  construction,  it  must  be  carefully
         handled  and examined to see that it is clean and  free  of nicks, burrs, and
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