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104    BUILD A MOTORIZED PLASTIC PLATFORM


                   Fitting the Wheels


                   PlastoBot’s wheels are molded plastic with a removable rubber tire. The wheels are available
                   in a variety of sizes, and I’ve picked one of the smallest, because of the diminutive stature of
                   the robot. If you scale up the PlastoBot to bigger dimensions you’ll probably want to opt for
                   a larger  wheel— the 80mm or 90mm wheels can be used for bases three and four times the
                   size of PlastoBot.
                     To fit the wheels, merely press them into place over the motor shaft. The wheels have a
                     D- shaped hub, matching the flatted shaft of the motors.
                     Once the wheels are in place, slide the motor into the bracket, adjust the position of each
                   motor so the wheels are the same distance from the base, and tighten the two screws until the
                   motor is snug.

                   Attaching the Ball Caster


                   The support caster uses a 1/2″ plastic ball (see Figure 10-7), which smoothly rotates inside a
                   cavity. Like the motor brackets, the ball caster comes with its own 2-56 fasteners. It also comes
                   with several plastic spacers; use the thicker of the two spacers to increase the height of the
                   caster to better match the diameter of the PlastoBot’s wheels. The screws must be inserted so
                   that the head fits into the body of the case. Position the nuts on the top side of the base.
                     Figure 10-8 shows the underside of the PlastoBot, with caster, motors, and wheels attached.


                   Using the PlastoBot

                   The PlastoBot uses  high- efficiency micro motors that operate at between 3 and 9 volts, with
                   6 volts being nominal (normal). You can rig them up to switches to manually control the motor























           Figure 10-7  Miniature ball caster, with 1/2″
           plastic ball. The ball rotates against small rollers   Figure 10-8  Underside of the PlastoBot, showing
           inside the caster body. (Photo courtesy Pololu.)  motors in their mounts and the ball caster.









   10-chapter-10.indd   104                                                                     4/21/11   11:45 AM
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