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316    BUILD ROBOTS WITH WHEELS AND TRACKS


                                     Cut out the wood or plastic for the top deck, and secure it in place over
                                     the hex standoffs using 4- 40   1/2″ screws.

                                     BEST STEERING FOR TRACKED ROBOTS
                                     Because a tank track exposes a considerable amount of its surface onto
                                     the ground at any one time, in a turn the tracks must actually slip, or
                                     skid, over the earth. The part of the track farthest from the midpoint of
                                     the vehicle skids the most.
                                       Unlike a differentially steered  two- wheel bot, where it is possible to
                                     turn by simply stopping one wheel, this is not advisable with a track
                                     drive. The track exposes too much surface area to the ground, which
                                     greatly increases friction. The stopped track will skitter over the ground
                                     (and possibly come off), and turning is harder to control.

                                     SPECIAL CONSIDERATIONS FOR RUBBER TREADS
           Figure 26- 22  Hardware
           detail for mounting a small   Because of size, cost, and weight concerns, the track material on most
           round servo horn onto the drive   robot tanks is rubber. Rubber has a higher compliance than plastic or
           sprocket that comes in the   metal. If the robot is operated over a surface that is also fairly compli-
           Tamiya Track and Wheel Set.  ant (means having resiliency or “give”), turning may be difficult for the
                                     little tank.
                     Another potential issue of using a rubber tread is static friction, or stiction. (There may be
                   other frictional components involved, but we’ll bypass them for this discussion.) With stiction,
                   a rubber tread may have difficulty skidding over a highly polished material, such as a glass
                   tabletop or hardwood floor.
                     There are numerous techniques to reduce the steering problems inherent in all treaded
                   vehicles. One is to use a less compliant tread material. Not all rubber compounds are equally
                   elastic. A good rubber tread for a tank design exhibits only limited elasticity (stretch). The
                   surface of the rubber is smooth and may have  molded- in “cleats” that reduce the surface area
                   of rubber touching the ground at any one time. With less surface area, there is less rubber to
                   skid.

                   USING PLASTIC TREADS
                   An alternative to rubber treads is tracks of hard plastic. An example is the track for the Vex
                   Robotics Design System. The kit, which is designed for the Vex line of robots but can be
                   adapted to other applications, consists of a series of plastic links that you put together.
                     Another example of hard plastic tracks comes from an outfit named JohnnyRobot and is
                   sold by a number of specialty online robotics sources (see Appendix B for Web sites). These
                   tracks are composed of ABS plastic links, connected by miniature stainless steel rods. You
                   connect the links together to make a track any size you want.
                     Plastic sprockets and idlers are also available to make a complete tracked system. Drive
                   sprockets are available for Futaba and  Futaba- style servo motors, Solorbotics, and other DC
                   motors that use 7mm  double- flatted driveshafts. Figure 26- 23 shows a complete track drive
                   subsystem that uses the JohnnyRobot links, ready to be mounted on a base. Of course, you
                   need two of these drive subsystems to make a completed robot.











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