Page 130 - Serious Incident Prevention How to Achieve and Sustain Accident-Free Operations in Your Plant or Company
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CH10pp103-110  4/10/02  12:50 PM  Page 108





                              108       Serious Incident Prevention



                              Explicit and Implicit Standards


                                  Performance expectations for the execution of critical work must be
                              documented in enough detail to prevent conditions leading to serious inci-
                              dents. However, good judgment must be exercised to avoid creation of a bu-
                              reaucratic management system through excessively rigid requirements. A
                              proper balance between explicit and implicit standards must be maintained.
                              A standard of “checking tank high-level alarms on a monthly basis” does
                              not sufficiently describe the criteria for excellent performance.
                              Documentation of the optimum methods for testing and calibrating the
                              alarms is required—methods that ensure reliability of the alarm systems
                              while utilizing resources efficiently. In establishing the required frequency
                              for alarm tests, the consequences of failure to detect a hazardous condition
                              must be considered together with the probabilities for both instrument mal-
                              function and the presence of a hazardous condition.
                                  In addition to developing task specific standards, management actions
                              must be consistent with shaping an organizational culture that tolerates
                              nothing less than excellence in performing the work necessary for serious
                              incident prevention. Management has the potential either to bring out the
                              best in people or to create a culture where mediocrity is the norm.
                              Commitment to a constancy of purpose in support of the serious incident
                              prevention process is critical—any perception that the critical work is de-
                              ferrable or optional must be avoided. Management must work toward insti-
                              tutionalizing the incident-prevention process so that attention to the critical
                              details becomes a way of life. Management’s responsibilities include keep-
                              ing the serious incident prevention flame burning.
                                  Documentation of detailed performance standards for all behaviors and
                              practices required to sustain incident-free operations is impractical. A work-
                              force must be developed that is not overly dependent upon rigorous man-
                              agement controls to carry out proper actions.  When documented
                              performance standards do not exist, actions of employees will be guided by
                              their previous training, commitment, and understanding of organizational
                              objectives. Steven R. Covey emphasizes the need for effective work prac-
                              tices formed through the coming together of knowledge (what to, why to),
                              skills (how to); and desire (want to). To successfully sustain serious-inci-
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                              dent-free operations, team members must be consistently willing to go the
                              extra mile, particularly in exercising their full mental capabilities.
                                  Fear of criticism can cause individuals to rationalize a wait-and-see ap-
                              proach when prompt action may be required to prevent conditions from de-
                              teriorating toward a serious incident. Employee confidence in the
                              disciplinary review process is critical—is there a management bias to blame
                              problems on employee errors? Without confidence in the system, a ten-
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