Page 139 - Serious Incident Prevention How to Achieve and Sustain Accident-Free Operations in Your Plant or Company

CH11pp111-125 4/10/02 12:51 PM Page 117

Measurement and Feedback 117

TABLE 11-2
Warehouse Operations Serious Incident Prevention
(Percent Critical Work Completed on Schedule)
Month/Year: 8 / XX

Items
Scheduled Scheduled
During Items
Critical Work Month? Completed? Comments
Area inspections:
a) Daily checklist items yes yes One weekly inspec-
b) Weekly checklist items yes no tion missed due to
c) New or modified equipment in- -- -- heavy vacations
spection prior to startup

Deficiencies noted on previous yes yes All items are on-
inspections on-schedule for schedule for com-
completion pletion
Audit of key processes:
a) Emergency response and -- -- Achieved A-level
evacuation plan score on both
b) Storage procedures yes yes processes audited
c) Control of ignitions sources -- --
d) Maintenance permit system -- --
e) Management of change yes yes

Procedures/plans up-to-date:
a) Emergency response/evacuation yes yes All procedures are
b) Reporting of hazards yes yes up-to-date; one revi-
c) Management of change yes yes sion completed dur-
d) Maintenance permit systems yes yes ing month
e) Proper storage practices yes yes

Initial and refresher training:
a) Fire extinguisher use yes yes 100% attendance at
b) Sprinkler system activation yes yes all training sessions
c) Reporting of emergencies yes yes
d) Security procedures -- --
e) Facility evacuation -- --
f) Control of ignition sources -- --
g) Reporting & correction of -- --
hazards
h) Energy isolation procedures -- --
i) Proper storage practices yes yes
j) Lift truck operation -- --