Page 136 - Serious Incident Prevention How to Achieve and Sustain Accident-Free Operations in Your Plant or Company
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CH11pp111-125  4/10/02  12:51 PM  Page 114





                              114       Serious Incident Prevention



                                    Training personnel on procedures
                                    Scheduled inspections
                                    Hot work permit systems
                                    Evacuation/emergency response drills
                                    Management-of-change process
                                    Incident investigation and corrective action
                                    A hazard-reporting process
                                    Maintenance and testing of safety-related equipment including fire
                                    doors, sprinkler systems, smoke alarms, fire extinguishers, and se-
                                    curity systems
                                    An audit process
                                    A contractor safety process

                                  Each task critical to preventing serious incidents must be executed con-
                              sistent with an appropriate performance standard. The standard should typ-
                              ically include a specified frequency and method for execution of the critical
                              work. A weekly warehouse inspection, for example, may be an appropriate
                              frequency to ensure the means-of-egress system is adequately maintained.
                              The inspection method must be sufficient to confirm that aisles and exit
                              doors are unblocked, emergency lights are in working order, and all other
                              conditions conform with documented means-of-egress standards. Such
                              standards should incorporate appropriate regulatory requirements (i.e.,
                              OSHA Subpart E—Means of Egress), and any value-adding performance
                              requirements beyond regulatory compliance.
                                  The process utilized by the warehouse operating team for scheduling
                              critical work, measuring performance, and providing performance feedback
                              is documented by Tables 11-1, 11-2, 11-3, and Figure 11-1.
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