Page 196 - Serious Incident Prevention How to Achieve and Sustain Accident-Free Operations in Your Plant or Company
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                              164       Serious Incident Prevention





                                    1000

                                    900
                                                Congratulations! Goal
                                    800
                                                level achieved for month
                                    700
                               Score
                                    600
                                                                                  Monthly Score
                                    500
                                                                                  12 Month Moving Avg
                                    400                                           Goal
                                                                                  Stretch Goal
                                    300
                                       1  2  3  4  5  6  7  8  9  10  11  12  13  14  15  16  17
                                                             Month

                              FIGURE 15-5. Chemical handling department team serious incident prevention
                              performance index.



                                  First-level supervisors, responsible for each of these operations, are also
                              members of the departmental team led by the superintendent of chemical
                              handling. Linkage with other departments is provided through the superin-
                              tendent’s participation on QMI’s site management team led by the plant
                              manager.
                                  The chemical handling team incorporates the customized incident-pre-
                              vention processes for the pipeline, tank storage, and warehouse operations
                              into a department-wide management system. Departmental performance is
                              quantified utilizing safety performance indexing.  The scoring matrix
                              (Figure 15-4) provides the capability to weight each area’s performance
                              based upon relative importance. Departmental results are charted to moni-
                              tor both a monthly and 12-month moving average (Figure 15-5).
                                  A reinforcement plan (Table 15-1) is administered to reinforce individ-
                              ual supervisors and the entire team for sustaining high-level performance.
                              The team focuses on reinforcement consistent with the SSIP rule—sincere,
                              specific, immediate, and personal reinforcement. A workplace environment
                              has evolved where individuals feel comfortable in both giving and receiv-
                              ing words of appreciation, as well as other forms of reinforcement.
                              Effective reinforcement has helped maintain serious incident prevention as
                              a priority throughout the chemical handling department.
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