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                 238    Mechanical Engineering Design
                  Figure 5–20                        Modified Mohr        B

                                                                –S
                  A plot of experimental data                     ut
                  points obtained from tests on                        30 S ut
                  cast iron. Shown also are the
                  graphs of three failure theories
                  of possible usefulness for                                           A
                                          –120  – S uc  –90  –60  –30          30  S
                  brittle materials. Note points A,                               ut
                  B, C, and D. To avoid
                  congestion in the first quadrant,  ASTM No. 30 C.I.
                                                    = 31 kpsi, S  = 109 kpsi  –30  –S
                  points have been plotted for    S ut    uc                       ut    B
                  σ A >σ B as well as for the                                          A  = –1
                                                           Coulomb-Mohr           B
                  opposite sense. (Source of
                                                                      –60             A
                  data: Charles F. Walton (ed.),
                  Iron Castings Handbook,
                  Iron Founders’Society, 1971,     Maximum-normal-stress
                  pp. 215, 216, Cleveland, Ohio.)                     –90

                                                                   B      –S
                                                                           uc
                                                                      –120
                                                                   A
                                                         C
                                                       D              –150



                                5–10      Failure of Brittle Materials Summary
                                          We have identified failure or strength of brittle materials that conform to the usual
                                          meaning of the word brittle, relating to those materials whose true strain at fracture
                                          is 0.05 or less. We also have to be aware of normally ductile materials that for some
                                          reason may develop a brittle fracture or crack if used below the transition tempera-
                                          ture. Figure 5–20 shows data for a nominal grade 30 cast iron taken under biaxial
                                          stress conditions, with several brittle failure hypotheses shown, superposed. We note
                                          the following:
                                          • In the first quadrant the data appear on both sides and along the failure curves of
                                            maximum-normal-stress, Coulomb-Mohr, and modified Mohr. All failure curves are
                                            the same, and data fit well.
                                          • In the fourth quadrant the modified Mohr theory represents the data best, whereas the
                                            maximum-normal-stress theory does not.
                                          • In the third quadrant the points A, B, C, and D are too few to make any suggestion
                                            concerning a fracture locus.

                                5–11      Selection of Failure Criteria

                                          For ductile behavior the preferred criterion is the distortion-energy theory, although
                                          some designers also apply the maximum-shear-stress theory because of its simplicity
                                          and conservative nature. In the rare case when S yt  = S yc , the ductile Coulomb-Mohr
                                          method is employed.
                                              For brittle behavior, the original Mohr hypothesis, constructed with tensile, compres-
                                          sion, and torsion tests, with a curved failure locus is the best hypothesis we have. However,
                                          the difficulty of applying it without a computer leads engineers to choose modifications,
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