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                 362    Mechanical Engineering Design
                  Figure 7–1

                  A vertical worm-gear speed
                  reducer. (Courtesy of the
                  Cleveland Gear Company.)


























                  Figure 7–2

                  (a) Choose a shaft
                  configuration to support and
                  locate the two gears and two
                  bearings. (b) Solution uses an
                                                     (a)                               (b)
                  integral pinion, three shaft
                  shoulders, key and keyway, and
                  sleeve. The housing locates the  Fan
                  bearings on their outer rings
                  and receives the thrust loads.
                  (c) Choose fan-shaft
                  configuration. (d) Solution uses
                  sleeve bearings, a straight-
                  through shaft, locating collars,
                  and setscrews for collars, fan
                  pulley, and fan itself. The fan    (c)                                (d)
                  housing supports the sleeve
                  bearings.
                                              The geometric configuration of a shaft to be designed is often simply a revision of
                                          existing models in which a limited number of changes must be made. If there is no
                                          existing design to use as a starter, then the determination of the shaft layout may have
                                          many solutions.  This problem is illustrated by the two examples of Fig. 7–2. In
                                          Fig. 7–2a a geared countershaft is to be supported by two bearings. In Fig. 7–2c a
                                          fanshaft is to be configured. The solutions shown in Fig. 7–2b and 7–2d are not neces-
                                          sarily the best ones, but they do illustrate how the shaft-mounted devices are fixed and
                                          located in the axial direction, and how provision is made for torque transfer from one
                                          element to another. There are no absolute rules for specifying the general layout, but the
                                          following guidelines may be helpful.
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