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360     FOOD AND KINDRED PRODUCT MANUFACTURING APPLICATIONS



                 25.6 Implementation and Approach




                 Tips for implementing solid waste reducing in the food-processing industry


                 ■ Consult with local and state recycling coordinators. These solid waste planners may
                    help locate a market for food discards or provide technical advice. Some agencies
                    award grant money for innovative projects.
                 ■ Ask the solid waste planners to provide you with contacts and information about
                    businesses with successful food-recovery programs. By networking with other busi-
                    nesses you will be able to learn from their experiences. These organizations can
                    also provide assistance in finding haulers and end users in your area.
                 ■ Anticipate barriers to a successful program and how you will overcome them. Learn
                    from others. Ask employees what potential problems they see. They, after all, will
                    be responsible for running the program.
                 ■ Train food service workers well, and well ahead of program implementation.
                 ■ Monitor and periodically reevaluate your program.
                 ■ Use composting diversion to reduce your waste hauling and tipping costs.
                 ■ Be creative.





                 25.7 Case Study



                 A major food-processing company was experiencing difficulties with their waste
                 management program both in cost overruns and inaccurate goal setting for their
                 units. The programs were running over budget due to poor cost estimates and lack
                 of employee involvement. This resulted in a $12,000 over budget expense for the fis-
                 cal year 2005. In addition, they were concerned about not minimizing all possible
                 waste streams, especially food by-products. The food-processing company concluded
                 that it might be in their best interest to explore outsourcing their waste manage-
                 ment  activities. After an internal ROI (return on investment) analysis, the food-
                 processing company decided to look at the possibility of outsourcing this business
                 to a third party.
                    The food-processing company worked with  The University of  Toledo  Waste
                 Minimization group to audit their solid waste streams and identify minimization
                 opportunities. After an in-depth analysis, the group was able to demonstrate that by
                 focusing on food by-product composting, the food-processing company could save
                 close to $15,000 per year. The group’s analysis outlined the potential savings that
                 could be gained through purchasing a composting vessel and working with supplies to
                 reduce packing materials.
                    As a result of implementing the recommendations, the food-processing company
                 was able to reduce their annual operating cost by $13,000 and generate $3000 from
                 the sale of the compost. This year’s program came in under budget and below the cost
                 of past programs.
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