Page 186 - TPM A Route to World-Class Performance

Table 7.2 TPM bottom-up standards
Step OEF OAC MAC Coritrnzious skill development Early equipinent
iriaiiagemei? t
Lvss Focused Plaiined Qualily Function Safety
deployment irriprouerneiit maintenance maintenance development deployinent
Highlight loss Support technical Initial cleaning Maintenance Teclmical Actions to Safety Actions to
levels, priorities problcm/improvement of workplace WPO documentation, formalize assessment to identify design,
KPIs, cross-shift activities in initial roll- and refurbishment critical current align actual and technology and
accountabilities out phases to equipment/ and critical assessment. practices across current project
and progress address sources of condition system back-up Define key the shifts practices (plus management
reporting contamination appraisal routines checkpoints/ future needs) losses (EEM
preventive policy)
maintenance
Establish team- Transfer lessons Action of Contain Analyse/address Actions to Actions to Actions to
based across similar source, accelerated accelerated standardize reduce safety measure LCC
performance equipment including deterioration, deterioration and core risk and reduce losses.
management at cleaning and develop counter impact of competences, promote Integrate
all levels linked use of SPLs measure, improve 6 LCC including behavioural equipment
to the current including loss factors correct safety as part of management
year business correct include ease of operation and CI roles (FI, QM,
planning parameter use, etc. basic EEM) and
process setting maintenance establish
techniques knowledge
base
Integrate future Focus on support Adopt apple a Set Correct design Actions to Refine Design actions
business problem/iinprovement day standards thermom etcr / weaknesses to simplify, procedures to eliminate
planning with activities, including and use of injection needle improve combine, using visual sources of
PDP and PDP targets visual standards to precision and eliminate indicators to contamination
specific loss indicators improve feed back to reduce risk and and support
reduction response tune knowledge base maintain zero
targets and feedback awareness breakdowns
Define future Assess supply chain Adopt Eliminate Improve Establish Define future Define the
loss vision losses. Define the thermometer sporadic losses technical training plans to safety and future company
linked to exceed future customer standards (breakdown documentation, support normal environmental response. Early
future customer requirements analysis, raise conditions and needs. product
expectations condition-based understanding future skill gap Establish management
repla cem en t) and ownership analysis normal
conditions