Page 181 - TPM A Route to World-Class Performance

Planning and launching the TPM pilot 159

Four-day hands-on workshop
The final stage of securing the necessary commitment is a four-day hands-on
TPM workshop carried out on 'live' equipment in the host plant. The delegates
will comprise a cross-section of senior management, potential TPM facilitators,
union representatives (if appropriate) and some key operators and maintainers.
The content of the workshop is shown in Figure 7.23.
The objectives of the four-day 'in-house' workshop are:

to provide a thorough understanding of TPM and how to put it into
practice;
0 to provide a framework and understanding for TPM facilitators to work
in, and influence the behaviour of, multi-discipline, multi-interest teams;

- Introduction to TPM Recap Brief Building TPM .4ctivity Dry Run
Boards Preszntationi
Ex - Whose Job? Visit to Pilot and
Plan the Plan Consolidatlog Measurement SYNDICATE
* TPM PRINCIPLES and Condition Cycles PRESENTATTOPIS
Equipment Description
Slide Presentation - SUPPORTING REVIEW AUD KEY
n MEASUREMENT CYCLE TECHKIQUES LEARPIING POINTS
Ex - OEE (On-the-Job) t 5 Whys
Ex - Project + P-11 Analysis Ex -Whose Job7
Management + HistoryiRecords t Visual Management
+ OEE Measures t Set-up Reduction
+ 6 Loss Assessment
- TPM TECHNIQUES ANC CONDITION CYCLE - PROBLEM PREVENTION PILOTS AND 4
9-STEP IMPROVEMENT CYCLE STAGE ROLL-OUT
PLAN Ex - Criticality Assessment (On-the-Job)
(On-the-Job) SUPPORTING THE
* SSICAN DO + Best Practice Routines PILOTS
+ Criticality Assessment + Problem Solving
CASESTUDY Course Assessment
+ Condition Appraisal PREPARE
TEAMWORKING & PRESENTATIOX 16 00 hrs CLOSE
FACILITATING + Refurbishment Plan
Ex - Active Listening
+ Asset Care
BRIEFING FOR
SYNDICATES
On-the-Job Case Studv
Figure 7.23 TPM four-day hands-on workshop progrnmme

Managing Director
Manufacturing Director
Business Unit Manager x 3
Design Manager
Engineering Manager
Mechanical Engineer
Line OperatorsMaintainers x 8
TOTAL NUMBER OF ATTENDEES = 16

Figure 7.24 Attendees at four-day workshop