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190 TPM-A Route to Would-Class Performance
A timetable for an equipment design project is shown in Figure 9.11. Initial
training would involve the core team and the key contacts. The activity sessions
are described below.
Figure 9.11 Equipment design project timetable
A cfivify session exercises
Setting design targets
critical ratings
design efficiency
operational conditions
process trade-offs
intrinsic reliability
0 operational reliability
It is highly desirable to involve the equipment supplier at this stage.
Define
Confirm trade-off analysis of basic outline on a modular basis.
Establish testing/audit criteria for each module/subsystem.
0 Conduct outline critical assessment to predict equipment weaknesses
per module.
Establish criteria for standardization of components/spare parts.
Design
Confirm/refine each module/subsystem at a detail level.
Incorporate error-proof devices for flawless operation.
Establish tooling/maintainability criteria.
Establish asset care regimes with supporting visual management.
Simulate cleaning and inspection activities to improve operability.
Simulate maintenance activities to improve maintainability.
Feed back improvement suggestions.