Page 127 - TPM A Route to World-Class Performance

106 TPM-A Route to World-Class Pevformance

EVENT REVIEW FORM Opened Date/Shift 14/12/98
Breakdown Briefing 6-2 pm shift
Plant No O/head Pyojector Line No 1
I Closed I I
Product View Foils
Ref Brief description of fault and problem definition:
106 Lama bdbs keea blowina
How long ago could this defect have been detected? Probably 1 month plus

Wh) A/F insuff 3 Filter blocked Source of contamination
Whv filter block 4 1 Not cleaned I Dailv asset care needed

Modification to operatorimaintainer See below
practiceltraining b
Cleanfilter once a week on Friday L
IMPROVED Routine activities Shift - Operator
/ Set up thermometer to check
Checkhediction temnerature in the box. Colour code

Planned maintenance Overhaul and check fan rating
every six months

Component modification Set up thermometer. Shadow board for
bulbs
SPL needs for OPS recleaning and
OTHER changing filter + temperature reading
+ bulb changing

8 8 Planned @ Implemented (inc SPL) Confirmed
Agreed
Figure 5.29 Event review example

understanding is the key to training operators to be equipment-conscious.
Some examples, checklists and techniques are given below.
Overheating, vibration and leakage are problems which will constantly
arise and, unless tackled and eliminated once and for all, will continue to
contribute to breakdown losses. Tables 5.2-5.5 offer approaches to these
problems.
A structured approach to set-up reduction is necessary. Table 5.6 draws
attention to all the points which must be looked at and evaluated. An indication