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190  TPM-A  Route to Would-Class Performance


                A timetable for an equipment design project is shown in Figure 9.11. Initial
                training would involve the core team and the key contacts. The activity sessions
                are described below.
















                Figure 9.11 Equipment design project timetable




                A cfivify session exercises

                Setting design targets

                     critical ratings
                     design efficiency
                     operational conditions
                     process trade-offs
                     intrinsic reliability
                   0  operational reliability

                   It is highly desirable to involve the equipment supplier at this stage.
                 Define
                     Confirm trade-off analysis of  basic outline on a modular basis.
                     Establish testing/audit criteria for each module/subsystem.
                   0  Conduct outline critical assessment to predict equipment weaknesses
                     per module.
                     Establish criteria for standardization of  components/spare parts.

                 Design
                     Confirm/refine  each module/subsystem  at a detail level.
                     Incorporate error-proof devices for flawless operation.
                     Establish tooling/maintainability  criteria.
                     Establish asset care regimes with supporting visual management.
                     Simulate cleaning and inspection activities to improve operability.
                     Simulate maintenance activities to improve maintainability.
                     Feed back improvement suggestions.
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