Page 117 - The Handbook for Quality Management a Complete Guide to Operational Excellence
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104    I n t e g r a t e d   P l a n n i n g


                                except to Throughput. And look at the Throughput bar in Fig. 5.10. The
                                improvement potential may not be infinite, but from a practical perspec-
                                tive there’s a lot more potential to improve profitability by increasing T
                                than there ever will be by reducing I and OE. So what does it make sense to
                                prioritize: rearranging the deck chairs on the Titanic, or steering away
                                from the iceberg? In summary, not many com panies can “save their way”
                                to prosperity.
                                   Using T, I, and OE is variously referred to as Throughput accounting, con-
                                straint accounting, or Throughput-based decision support. They aren’t rigor-
                                ous  enough  to  replace  GAAP  for  standard  accounting  needs.  But  they’re
                                simpler and usually more effective for decision making than traditional man-
                                agement accounting. More details on how to use T, I, and OE may be found
                                in Goldratt (1990), Noreen et al. (1995), Corbett (1998), and Smith (1999).

                                Summary and Conclusion
                                To summarize, constraint management:
                                    •  Is a systems management methodology.

                                    •  Separates the “critical few” from the “trivial many.”
                                    •  Emphasizes  attention  on  the  critical  few  factors  that  determine
                                      system success.

                                   It’s based on four underlying assumptions:
                                    1.  Every system has a goal and a finite set of necessary conditions that
                                       must be satisfied to achieve that goal.
                                    2.  The  sum  of  a  system’s  local  optima  does  not  equal  the  global
                                       system optimum.
                                    3.  Very few variables—maybe only one—limit the performance of a
                                       sys tem at any one time.
                                    4.  All systems are subject to logical cause and effect.

                                   The Theory of Constraints, as conceived by Goldratt, is embodied in
                                the five focusing steps (Identify, Exploit, Subordinate, Elevate, Repeat/
                                Inertia), a set of financial progress measurements (Throughput, Inventory,
                                and Operating Expense), and three generic tools (the Logical Thinking
                                Process, Drum-Buffer-Rope, and Critical Chain) that can be applied in a
                                variety of organizational situations.


















          05_Pyzdek_Ch05_p061-102.indd   104                                                            11/9/12   5:04 PM
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