Page 242 - The Handbook for Quality Management a Complete Guide to Operational Excellence
P. 242

he majority of the cost of most manufactured product is in pur-
                                     chased  materials.  In  some  cases  the  percentage  is  80  percent  or
                                Tmore; it is seldom less than 50 percent. The importance of consis-
                                tently high levels of quality in purchased mate rials is clear.
                                   It  is  important  to  remember  that  dealings  between  companies  are
                                really  dealings  between  people.  People  work  better  together  if  certain
                                ground  rules  are  understood  and  followed. Above  all,  the  behavior  of
                                both buyer and seller should reflect honesty and integrity. This is espe-
                                cially important in quality control, where many decisions are “judgment
                                calls.”  There  are  certain  guide lines  that  foster  a  relationship  based  on
                                mutual trust:
                                    •  Don’t be too legalistic. While it is true that nearly all buyer-seller
                                      arrangements  involve  a  contract,  it  is  also  true  that  unforeseen
                                      conditions sometimes require that special actions be taken. If buyer
                                      and seller treat each other with respect, these situations will pres-
                                      ent no real problem.
                                    •  Maintain open channels of communication. This involves both formal
                                      and  informal  channels.  Formal  communication  includes  such
                                      things as joint review of contracts and purchase order requirements
                                      by both seller and buyer teams, on-site seller and buyer visits and
                                      surveys, corrective action request and follow-up procedures, record-
                                      keeping requirements, and so on. Informal communications involve
                                      direct contact between individuals in each company on an ongoing
                                      and routine basis. Informal communications to clarify important
                                      details, ask questions, gather back ground to aid in decision making,
                                      etc., will prevent many problems.
                                    •  The buyer should furnish the seller with detailed product descriptions.
                                      This includes drawings, workmanship standards, special process-
                                      ing instructions, or any other information the seller needs to pro-
                                      vide product of acceptable quality. The buyer should ascertain that
                                      the seller understands the requirements.




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