Page 248 - The Handbook for Quality Management a Complete Guide to Operational Excellence
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234   P r o c e s s   C o n t r o l                                  S u p p l y   C h a i n   M a n a g e m e n t    235


                                evidence of conformance by the vendor, inspection at the buyer’s receiving
                                dock, or actual use of the product by the buyer or the end user. This must
                                be the final proof of performance. If the end product falls short of require-
                                ments, it matters little that the vendor’s program looks good, or that all of
                                the in-process testing meets established requirements.
                                   The surveillance activity is a communications tool. To be effective it
                                must be conducted in an ethical manner, with the full knowledge and
                                cooperation  of  the  vendor.  The  usual  business  communications  tech-
                                niques, such as advance notification of visits, management presentations,
                                exit briefings, and follow-up reports, should be utilized to ensure com-
                                plete understanding.


                      Vendor Rating Schemes

                                Evaluating  vendors  involves  comparing  a  large  number  of  factors,
                                some quantitative and some qualitative. Vendor rat ing schemes attempt
                                to simplify this task by condensing the most important factors into a
                                single number, the vendor rating, that can be used to evaluate the per-
                                formance of a single vendor over time, or to compare multiple sources of
                                the same item.
                                   Most  vendor  rating  systems  involve  assigning  weights  to  different
                                impor tant measures of performance, such as quality, cost, and delivery.
                                The weights are selected to reflect the relative importance of each mea-
                                sure. Once the weights are determined, the performance measure is mul-
                                tiplied by the weight and the results are totaled to get the rating.
                                   For example, consider the rating scheme shown in Table 11.2:
                                   The performance for each of three vendors (A, B, and C) for a common
                                length of time are shown in Table 11.3. This performance data is then used
                                to attain the ratings calculations for the three hypothetical suppliers as
                                shown in Table 11.4.
                                   As  you  can  see  in  the  example  shown  above,  even  simple  rating
                                schemes combine reject rates, delivery performance, and dollars into a
                                single compos ite number. Using this value we would conclude that ven-
                                dors B and C are approximately the same. What vendor B lacks in the
                                pricing category, they make up for in quality and delivery. Vendor A has a
                                rating much lower than B or C.




                                      Performance       Measure                   Weight
                                      Quality           % of lots accepted          5
                                      Cost              lowest cost/cost          300
                                      Delivery          % on-time shipments         2

                                    Table 11.2  Vendor Rating Scheme








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