Page 48 - The Handbook for Quality Management a Complete Guide to Operational Excellence
P. 48

34   B u s i n e s s - I n t e g r a t e d   Q u a l i t y   S y s t e m s     A p p r o a c h e s   t o   Q u a l i t y    35


                                   12.  Remove barriers that rob people of joy in their work. This will
                                       mean abolishing the annual rating or merit system that ranks peo-
                                       ple and creates competition and conflict.
                                   13.  Institute a vigorous program of education and self-improvement.
                                   14.  Put everybody in the company to work to accomplish the trans-
                                       formation. The transformation is everybody’s job.


                                   These principles clearly define responsibilities for management, many
                                of which were contradicted by the traditional functional hierarchy struc-
                                ture, as well as its command and control tendencies.
                                   Deming also described a system of “profound knowledge.” Deming’s
                                system of profound knowledge consists of four parts: appreciation for a
                                system, knowledge about variation, theory of knowledge, and psychology.
                                   A  system  is  a  network  of  interdependent  components  that  work
                                together to accomplish the aim of the system. The system of profound
                                knowledge  is  itself  a  system.  The  parts  are  interrelated  and  cannot  be
                                completely understood when separated from one another. Systems must
                                be managed. The greater the interdependence of the various system com-
                                ponents,  the  greater  the  need  for  management.  In  addition,  systems
                                should be globally optimized; global optimization cannot be achieved by
                                optimizing each component independent of the rest of the system.
                                   Systems can be thought of as networks of intentional cause-and-effect
                                relationships. However, most systems also produce unintended effects. Iden-
                                tifying the causes of the effects produced by systems requires understand-
                                ing  of  variation—part  2  of  Deming’s  system  of  profound  knowledge.
                                Without knowledge of variation people are unable to learn from experi-
                                ence. There are two basic mistakes made when dealing with variation:
                                (1) reacting to an outcome as if it were produced by a special cause, when
                                it actually came from a common cause, and (2) reacting to an outcome as
                                if it were produced by a common cause, when it actually came from a
                                special cause. The terms special cause and common cause are operationally
                                defined by the statistical control chart, discussed in detail in Chap. 9.
                                   Deming’s theory of profound knowledge is based on the premise that
                                management is prediction. Deming, following the teachings of the phi-
                                losopher C. I. Lewis (1929), believed that prediction is not possible with-
                                out theory. Deming points out that knowledge is acquired as one makes a
                                rational prediction based on theory, then revises the theory based on com-
                                parison of prediction with observation. Knowledge is reflected in the new
                                theory. Without theory, there is nothing to revise, that is, there can be no
                                new knowledge, no learning. The process of learning is operationalized
                                by Deming’s Plan-Do-Study-Act cycle (a modification of Shewhart’s Plan-
                                Do-Check-Act cycle). It is important to note that information is not knowl-
                                edge.  Mere  “facts”  in  and  of  themselves  are  not  knowledge.  Knowing










          03_Pyzdek_Ch03_p031-056.indd   35                                                            10/29/12   5:56 PM
   43   44   45   46   47   48   49   50   51   52   53