Page 90 - The Handbook for Quality Management a Complete Guide to Operational Excellence
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76   I n t e g r a t e d   P l a n n i n g                                   S t r a t e g i c   P l a n n i n g    77


                                system to produce the best system result. In other words, once the ducks
                                are in line, the task is to make them march in step together. We refer to
                                this as system optimization.
                                   How important is it to optimize the system, rather than its component
                                parts? Deming himself answered that question in The New Economics for
                                Industry, Government, Education (Deming, 1993, pp. 53, 100). He observed:
                                  Optimization is the process of orchestrating the efforts of all components toward
                                  achievement of the stated aim. Optimization is management’s job. Everybody wins
                                  with optimization. Anything less than optimization of the system will bring even-
                                  tual loss to every component in the system. Any group should have as its aim opti-
                                  mization of  the  larger  system  that the group operates  in.  The  obligation of  any
                                  component is to contribute its best to the sys tem, not to maximize its own produc-
                                  tion, profit, or sales, nor any other competitive measure. Some components may
                                  operate at a loss themselves in order to optimize the whole system, including the
                                  components that take a loss.
                                   This is a powerful indictment of the way most companies have been
                                doing business since Frederick Taylor’s time, not excluding the “quality
                                enlighten ment” era of the 1980s and 1990s. In essence, Deming said that
                                maximizing local efficiencies everywhere in a system is not necessarily a
                                good thing to do.

                                Systems as Chains
                                To express the concept of system constraints more simply, Goldratt has
                                equated systems to chains (Goldratt, 1990, p. 53):

                                  We are dealing here with “chains” of actions. What determines the performance of
                                  a chain? The strength of the chain is determined by the strength of its weakest
                                  link. How many weakest links exist in a chain? As long as statistical fluctuations
                                  prevent the links from being totally iden tical, there is only one weakest link in
                                  a chain.

                                   Goldratt goes on to suggest that there are as many constraints in a
                                system as there are truly independent chains. Realistically, in most sys-
                                tems  there  aren’t  very  many  truly  independent  chains.  The  dictionary
                                (Barnes and Noble, 1989) defines system as:
                                  an assemblage or combination of things or parts forming a complex or unitary whole;
                                  the structure or organization, society, business …
                                   Thomas  H. Athey  defines  a  system  as  any  set  of  components  that
                                could be seen as working together for the overall objective of the whole
                                (Athey, 1982, p. 12). The underlying theme in these definitions is an inter-
                                relatedness  or  interdependency.  By  definition,  then,  a  “system”  can’t
                                have  too  many  truly  independent  chains.  So  if  there  aren’t  too  many








          05_Pyzdek_Ch05_p061-102.indd   77                                                             11/9/12   5:04 PM
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