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11 111    ........   . . . . . . . . . . . . . . . . . . . . . .  Special  Pumps


               The  successive  sets  of  seals  form  fully  enclosed  cavities  which  move
               continuously  from  inlet  to  outlet.  These  cavities  trap  liquid  at  the  inlet
               and  carry it along  to  the  outlet  in  a smooth  flow.

               .4.5  Progressive cavity pump
               This  pump  has  been  referred  to  as  a  single-end,  single-rotor  type  of
               screw pump  where  the  pumping  elements  comprise  a  single  rotor  and  a
               stator.  The  stator  usually  has  a  double  helical  internal  thread  with  a
               pitch  twice  that  of the  single  helical  stator.  This  results  in  two  leads  on
               the  stator,  and  one  on  the  rotor.
               As  the  rotor  rotates  inside  the  stator,  two  cavities  form  at  the  suction
               end  of  the  stator,  with  one  cavity  closing  as  the  other  opens.  The
               cavities progress  in  a spiral from  one  end  of the  stator  to  the  other.  The
               result  is  a  flow  with  relatively  little  pulsation,  and  the  shear  rates  will
               also  be low in  comparison  to  radial pump  styles.
               The  compressive  fit  between  the  rotor  and  stator  creates  seal  lines
               where  the  two  components  contact.  The  seal  lines  keep  the  cavities
               separated  as  they progress  through  the  pump  with  each  rotation  of  the
               rotor.  The  elastomeric  stator  and  stainless  steel  rotor  allow the  pump  to
               handle  large  solid  particles  in  suspension  and  a  certain  percentage  of
               abrasives.
               The  manner  in  which  the  rotor  turns  within  the  stator  complicates  the
               mechanical  design  of  PC  pumps.  As  the  rotor  turns  in  the  stator,  the
               centerline  of  the  rotor  orbits  about  the  centerline  of  the  stator.  This
               eccentric  motion  means  the  pump  must  be  fitted  with  universal  joints
               to  transmit power  from  the  concentric  rotation  of the  drive  shaft  to  the
               eccentrically  rotating  rotor.  These  joints  must  transmit  torsional  and
               thrust  loads.  Designs  of  this  drive  mechanism  range  from  simple  ball-
               and-pin  mechanisms  to  heavy-duty sealed  gear  couplings.





















              Figure 9.20:  Progressive  cavity  pump  (Reproduced  with  permission  of Moyno  Inc.)

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