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~      Pump  Installation  8  Piping
                               .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

               Prior  to  the  mounting  of  the  baseplate,  the  entire  surface  of  the
               foundation  must  be  leveled  by  chipping  away  any  defective  concrete,
               leaving  it  rough,  but  level.  The  surface  must  then  be  freed  of all  oil,
               grease  and  loose  particles.  Any  waste  material  stuffed  around  the
               foundation  bolts must be removed.
               While individual practices vary throughout  industry,  there  is a tendency
               in  most  leading  companies  to  remove  the  pump  and  driver  from  the
               baseplate  prior to  installation.  This  facilitates leveling of the  base  and in
               removing any distortion.
               From the underside  of the  baseplatc,  clean away any oil, grease, dirt and
               any  coatings  that  may  interfere  with  complete  bonding,  or  may  react
               with  the  cement.  In  addition  it  is  also  necessary  to  avoid  trapping  air
               beneath  the  baseplate  when  the  grout  is  introduced.  This  may  be
               achieved  by  providing  one  generously  sized  grouting  opening  in  each
               bulkhead  section  of the  baseplate,  as  well  as  small  vent  holes  in  each
               corner  of all such compartments.

              10.1.5  Mounting the baseplate
               The  baseplate  should  be  supported  on  leveling  screws,  shims  or  on
               metal  wedges  with  a  small  taper  located  close  to  the  foundation  bolts.
               M1  leveling  screws  and  other  areas  requiring  protection  from  grout
               spatter  should  then  be  covered  with  a  wax  to  prevent  the  grout  from
               adhering to them.
               The  machined  mounting  surfaces  on  the  baseplate  should  be  checked
               to  within  0.002  inches  per  foot  by  adjusting  the  leveling  devices  and
               using  a precision  level.  Ensure  the  machined  mounting  surfaces  of the
               baseplate  are  horizontal,  flat  and  parallel.  To  prevent  stress  and
               distortion  of  the  equipment,  all  surfaces  in  the  same  plane  must  be
               within  0.002  inches  overall.

               When  the  baseplate  is level,  check that  all  support  wedges  or  shims  are
               in  full  contact  with  the  foundation  and  baseplate.  Tighten  the
               foundation  anchor  bolts  evenly and  double-check  the level.

               0.1.6  Cement based grouting
               Build  wooden  forms  around  the  foundation  and  saturate  the  top
               surface  for  the  necessary  period  of  time  as  identified  by  the  grout
               manufacturer.  Just  prior  to  grouting,  remove  excess  surface  water  and
               any water that may have flowed into the  anchor  bolt holes.

               The  temperature  of the  baseplate,  grout and foundation  should  be kept
               between  40  and  90~   during  grouting  and  for  a  period  of at  least  24
               hours  afterwards.  Follow the  grout  supplier's  instructions  in  detail  and
               ensure  that  the  placement  of  the  grout  is  done  quickly  and


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