Page 198 - The Toyota Way Fieldbook

174 THE TOYOTA WAY FIELDBOOK

Philosophy
Waste Elimination
(Waste of Correction)

Performance Measure
Principle
First-time quality,
Get quality right the first
production output, line
time
stop time, audit results

Strategy
Stop to fix problems.
Never knowingly pass
defects to next process Result

System waste and
Lean Tools
cost is reduced,
Andon, Jidoka, Poke Method
cooperative
Yoke, Standardized Fixed position stop and
environment for
Work, Problem Solving, support structure
improvement
Job Instruction Training
Reason
Increase urgency to
identify and correct
problems, challenge
people to think

Control Method
Effect
Visual Controls,
Motivation to identify
Standardized Work,
and solve problems.
Inspection and Quality
Long-term strengthening
Audits
Figure 8-2. Toyota method of stopping to fix problems