Page 251 - The Toyota Way Fieldbook

Time Team Members Team Leaders Group Leaders
Designated team members and team leaders Must arrive 30 minutes
responsible for equipment start-up prior to shift start
• Perform • Ensure the arrival of • Review daily attendance
equipment start- start-up team calendar
up procedure members • Receive calls for
• Perform • Review TL shift-to- absences
equipment shift logbook • Make adjustments to
condition checks • Follow up on any staffing
• Verify readiness issues from previous • Notify assistant manager
of hand tools and shift of attendance
work area • Audit performance of • Review G/L shift-to-shift
• Cycle machines start-up process logbook
for production • Respond to any • Follow up on any issues
readiness problems with start-up from previous shift
15-30
• Perform first • Verify condition of line • Contact maintenance if
Min.
article inspection from previous shift necessary
Prior to
• Verify material • Collect production • Respond to any problems
Shift
supply levels (raw instruction kanban with start-up
Start
materials) • Verify daily production • Report potential
• Report any requirement production stoppages to
problems or • Determine changeover assistant manager.
abnormal needs from kanban • Implement production
conditions • Assure production contingency plan if
• Assure production readiness prior to shift necessary
readiness prior to start • Audit performance of
shift start start-up process
• Verify condition of line
from previous shift
• Be in work area 5 minutes
prior to shift start
• Verify start-up,
attendance, no problems
• Verify work • Fill in for any absent • Verify sufficient TL
placement for first TMs (Online TL) coverage for production
period • (Offline TLs duties) • Reassign offline TL as
• Report to assigned • Assure smooth start of needed
job location production • Assume TL duties if
• Be ready to work • Assure that all TMs necessary
Shift
when the shift are punctual and in • Verify all TMs are in
Start
starts place position on time
• Assure TM • Record any unplanned
compliance with safety absences or tardies
• Assure TM
compliance with
standardized work

Table 10-1. Daily Activities of a Toyota Work Group