Page 444 - The Toyota Way Fieldbook
P. 444
2 Production
Indiana
Toyota
Shift
Forecast
Orders
Daily
Production Control
MRP
Purch. 775 Vehicles Order Daily per day Parts 8 X Daily 35 35 35 35 35 Assembly & Secondary Assembly X 9 Operators Shipping Staging C/T - 65 Secs. C/O - 15 Mins. Scrap - .75% Overtime -<1 Hour/Day Production Lead Time 8.5 Days 1.5 Days 65 Secs. Processing Time @ 159 Secs.
Max: 3 Boxes Toyota 500N center cell future state fourth quarter 2004
Totes FIFO
Coil 5 days
Forecast 2 Days 5 Days 2 Days
Daily Orders Batch
Tube Bending Process C/T - 30 Secs. C/O - 15 Mins. Stamping Process C/T - 2 Secs. C/O - 30 Mins. Purchase Parts Outside Processes MRP Spun Res. Process C/T - 62 Secs. C/O - 0 94 Secs
Suppliers Purchase Parts, Steel, Raw Pipe 5 X Week Pipe 2 Days Steel Coils 1 Days Pipe 2 Days 2 days Figure 19-8.
