Page 445 - The Toyota Way Fieldbook
P. 445
Toyota Indiana 2 Production Shift 775 Vehicles per day 8 X Daily Shipping Staging Production Lead Time 8.5 Days Processing Time @ 159 Secs.
Forecast Daily Orders 35 35 35
35
1.5 Days
Order
Daily
Production Control MRP 35 Assembly & Secondary Assembly X 9 Operators C/T - 65 Secs. C/O - 15 Mins. Scrap - .75% Overtime -<1 Hour/Day 65 Secs.
Purch. Parts
Max: 3 Boxes Toyota 500N center cell future state fourth quarter 2004
Totes FIFO
Coil 5 days
Forecast 2 Days 5 Days 2 Days
Daily Orders Batch
Tube Bending Process C/T - 30 Secs. C/O - 15 Mins. Stamping Process C/T - 2 Secs. C/O - 30 Mins. Purchase Parts Outside Processes MRP Spun Res. Process C/T - 62 Secs. C/O - 0 94 Secs
Suppliers Purchase Parts, Steel, Raw Pipe 5 X Week Pipe 2 Days Steel Coils 1 Days Pipe 2 Days 2 days Figure 19-8.