Page 485 - The Toyota Way Fieldbook

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03/12/01 DPS Office

Standardized Work/IPCS Audit Form Are all of the assigned tasks being performed by this operator? Is this operator performing checks not identified on the IPCS? Should any checks be moved from this IPCS to another operator’s IPCS? Are all data collection forms identified on the IPCS being filled out correctly and completely? List any opportunities fo

IPCS: If no, why? If yes, are these checks necessary? Why? Should additional checks be added to the IPCS? If yes, what are they? Which ones? If no, what are the discrepancies? on ways to eliminate waste in this operation.

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03/12/01 DPS Office

Standardized Work/IPCS Audit Form Does the number of Standardized Work Charts in the cell match the number of operators? Is the number or SWIP currently in process correct? (No batching, no gaps, etc.) Are the times correct for each operational step? (Attach time study of at least 5 consecutive cycles) Do the Donnelly Critical and Donnelly Safety i
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of Are the charts posted within the cell? Is the takt time on each chart correct? Is the work cell running to takt time? Are the 3 elements of Standardized Work represented on the chart? If no, which elements are missing? Is the number of SWIP shown on the chart correct? Is the work sequence shown on the chart correct? If no, what should be c

Workcell: Operation # General: Specific Operation: If no, why? If no, why? Figure 20-4.