Page 486 - The Toyota Way Fieldbook

454 THE TOYOTA WAY FIELDBOOK

Heijunka Audit Sheet
Auditors Date:
Shift:
Score:
If no, please comment
# Question Yes No
{be specific}
1 Is card level in the box “on time”
2 Is box level loaded by volume?
3 Is box leveled by mix?
4 Heijunka box is in good condition /undamaged.
5 Is box free of debris and clutter?
6 Do all Finished Goods have PI cards attached?
7 Does all Buffer have PI cards attached?
8 Does all Safety Stock have PI cards attached?
9 Have Buffer & Safety Stock been rotated?
10 Are all Finished Goods in correct location?
11 Are all cards and pockets in good condition?
12 Only PW cards are in Heijunka box.
At the work cells
13 Are reaction plans clearly posted at each cell?
14 Is reaction plan being followed if in red or
yellow condition?
15 Does packaging in flip-fold match PI cards?
16 PI card is attached to gondola in last 2 parts.
17 Are Safety Stock cards being built first?
At Stage-to-Ship area
18 PI Cards attached to sides near labels only?
19 Is FG quantity within target levels?
20 All totes in stage area have PI cards removed.

# Additional comments or concerns: {if there is not enough room above}

Plot result on Heijunka Audit trend graph.

Figure 20-5. Heijunka audit