Page 64 - The Tribology Handbook
P. 64

High speed bearings and rotor dynamics  A10


                 Shaft lateral vibrations which may occur on machines with high speed rotors

                 Type of  vibration              Cause of  the vibration        Remarks
                 A vibration at the same frequency as the   Unbalance of the rotor   Can be reduced by improving the dynamic
                   shaft rotation which tends to increase                         balance of the rotor
                   with speed
                 A vibration at the same frequency as the   The rotor, as supported in the machine,   The response of the rotor in terms of
                   shaft rotation which increases in   is laterally flexible and has a natural   vibration amplitude will depend on a
                   amplitude around a particular speed   lateral resonance or critical speed at   balance between  the damping in the
                                                  which the vibration amplitude is a   system and the degree of rotor unbalance
                                                   maximum
                 A vibration with a frequency ofjust less   The rotor is supported in lightly loaded   An increase in the specific bearing loading
                   than half the shaft rotational speed   plain journal bearings which can   by a reduction in bearing width  can help.
                   which occurs over a range of speeds   generate half speed vibration  (see Fig.   Alternatively bearings with special bore
                                                   10.2). The actual frequency is   profiles can be used  (see Fig. 10.3)
                                                  generally just less than half shaft speed
                                                  due to damping
                 A vibration with a frequency of about   The rotor is supported in lightly loaded   This severe vibration arises from an
                   half the shaft rotational speed, which   plain journal bearings and is reaching   interaction between  the bearings and the
                   shows a major increase in amplitude   a rotational speed, equal to twice its   rotor.  The critical speed of the rotor
                   above a particular speed       critical speed, when the major   resonates with half speed vibration of the
                                                  vibration increase occurs      bearings
                                                                                Machines with plain journal  bearings
                                                                                 generally have a maximum safe operating
                                                                                 speed of twice their first critical speed
                      The diagram shows the mechanism of  operation of a
                       plain journal bearing when supporting a steady load
                      from the shaft.

                      The shaft rotational movement draws the viscous
                       lubricant into the converging clearance and generates a
                      film pressure to support the load
                                                                    REGION OF
                       If a  load is applied which rotates at half the shaft speed,   MINIMUM OIL
                      the working of the bearing is not easy to visualise   FILM THICKNESS

                                                                                                \
                                                                    RESULTANT~~JJ'          CONVERGING
                                                                    PRESSUR E               OIL FILM
                                                                    GENERATION WHICH
                                                                    SUPPORTS THE LOAD, W




                                                      AN EQUIVALENT
                                                                       P
                                                        DIAGRAM IS
                                                                           N
                                                                           -                 N
                                                                           2                 -
                                                                                             2
                       Plain journal bearings cannot support loads which rotate   In this arrangement there is no resultant dragging of
                       at half the shaft speed.                     viscous lubricant into the loaded region, and no load
                                                                    carrying film is generated
                       Half speed loads arise il  a bearing carries simultaneously
                       a steady load and a load rotating at shaft speed, which
                       are of equal magnitude

                       If a bearing is  lightly loaded the shaft tends to sit near
                       the centre of the clearance space when operating. Any
                       tendency then, to precess or vibrate at half the shaft
                       rotational frequency,  builds up in amplitude, because the
                       bearing cannot provide a restoring force for
                       loadshnovements at this frequency.
                       Lightly loaded journal bearings tend therefore to
                       generate shaft vibrationis with a frequency of about half
                       the shaft rotational speed
                 Fig.  10.2.  The mechanism by which lightly loaded plain journal bearings tend to vibrate the shaft at about
                 half its rotational speed
                                                             AI 0.3
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