Page 226 - Welding of Aluminium and its Alloys
P. 226

206    The welding of aluminium and its alloys


                                                              Penetrant
                          Defect open to surface

                                                               Penetrant drawn into
                                                               defect


                          Penetrant cleaned off               Penetrant drawn out
                          but retained in defect              and staining developer


                                                               Developer sprayed on


                                           Beam of fluorescent light
              Dye fluorescing

                                               Fluorescent dye retained
                                               in defect

                     11.9 Penetrant examination principles.




















                     11.10 Liquid penetrant test result illustrating staining of the spray-on
                     developer by a defect in the HAZ. Courtesy of TWI Ltd.


              method. Wire brushing or grinding should not be used unless it can be fol-
              lowed by an acid etch as mechanical methods of cleaning can smear over
              defects and prevent the dye from penetrating.
                Inspection in other than the flat position is difficult but penetrants have
              been developed with a jelly-like consistency that can be used to carry out
              inspections in the vertical and overhead positions.Automated methods may
              be used, with the components loaded into baskets and processed on a con-
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