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Pr oject Considerations for Pipe Replacement Methods       235






















          FIGURE 6.5  The impactor process combines HDD with pipe bursting.
          (Source: HammerHead ® .)

          6.3.2 Impactor Method
          The patented impactor method is a system that combines the HDD
          method with pipe bursting, as shown in Fig. 6.5. The bursting head
          (impactor) receives air through the HDD drill rod. The drill rod is
          connected to an air supply and bores to an entry manhole. Then the
          drill rod is pushed through existing pipe to the next manhole or exit
          pit. Then, the impactor device, after it is attached to the drill stem and
          to the new pipe, is activated and pulled into the existing pipe. While
          pulling back, the impactor system bursts the existing pipe by com-
          bined action—of pulling using the HDD rig and hammering with the
          impactor device—breaking the existing pipe and replacing it with the
          new pipe. The impactor system overcomes blocked existing pipes.
          Contact Hammerhead Company for more details.

          6.3.3  Pipe Ejection, Extraction, or Insertion
          This method pushes or jacks a new pipe into the existing deteriorated
          pipe. This system utilizes the columnar strength of segmented
          “bell-less” jacking pipe to advance the “lead train” through the exist-
          ing pipe. The lead train consists of five sections: the lead a heavy steel
          guide pipe which maintains the alignment within the center of the
          existing pipe; the cracker which fractures the existing pipe; the cone
          expander which radially expands the fractured line into the sur-
          rounding soil; the front jack, a hydraulic cylinder, which provides
          axial thrust to the penetration/compaction pieces; and the pipe
          adapter, which provides mating surfaces, linking the new pipe to the
          front jack.
             The last section, the pipe adapter, is fitted with a lubricant injec-
          tion port where lubricant (polymer or bentonite) can be injected
          into the annular space surrounding the new replacement pipe; the
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