Page 79 - Tribology in Machine Design
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66   Tribology in machine design


                                 square of the distance OQ from the point of load application. This is an
                                 indication of the rate at which stresses die out. The deflection of the surface
                                 at a radial distance r is inversely proportional to r, and hence, is a hyperbola
                                 asymptotic to axes OR and OZ. At the origin, the stresses and deflections
                                 theoretically become infinite, and one must imagine the material near 0 cut
                                 out, say, by a small hemispherical surface to which are applied distributed
                                 forces that are statistically equivalent to the concentrated force P. Such a
                                 surface is obtained by the yielding of the material.
                                  An analogous case is that of concentrated loading along a line of length /
                                 (case 2). Here, the force is P./l per unit length of the line. The result is a
                                normal stress directed through the origin and inversely proportional to the
                                first power of distance to the load, not fading out as rapidly. Again, the
                                stress approaches infinite values near the load. Yielding, followed by work-
                                hardening, may limit the damage. Stresses in a knife or wedge, which might
                                be used to apply the foregoing load, are given under case 3. The solution for
                                case 2 is obtained when 2y.=n, or when the wedge becomes a plane.
                                  In the deflection equation of case 1, we may substitute for the force P, an
                                expression that is the product of a pressure p, and an elemental area, such as
                                the shaded area in Fig. 3.1. This gives a deflection at any point, M, on the
     Figure 3.1                 surface at a distance r = s away from the element, namely






                                where v is the Poisson ratio. The total deflection at M is the superposition
                                or integration over the loaded area of all the elemental deflections, namely






                                                                 2
                                where 77 is an elastic constant (1 —v )/£. If the pressure is considered
                                uniform, as from a fluid, and the loaded area is a circle, the resulting
                                deflections, in terms of elliptic integrals, are given by two equations, one for
                                M outside the circle and one for M inside the circle. The deflections at the
                                centre are given under case 4 of Table 3.1. The stresses are also obtained by
                                a superposition of elemental stresses for point loading. Shear stress is at a
                                maximum below the surface.
                                  If a rod in the form of a punch, die or structural column is pressed against
                                the surface of a relatively soft material, i.e. one with a modulus of elasticity
                                much less than that of the rod, the rod may be considered rigid, and the
                                distribution of deflection is initially known. For a circular section, with
                                deflection w constant over the circle, the results are listed in case 5. The
                                pressure p is least at the centre, where it is 0.5p avg, and it is infinite at the
                                edges. The resultant yielding at the edges is local and has little effect on the
                                general distribution of pressure. For a given total load, the deflection is
                                inversely proportional to the radius of the circle.
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