Page 20 - Understanding Automotive Electronics
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2735 | CH 1  Page 7  Tuesday, March 10, 1998  10:52 AM



                                         AUTOMOTIVE FUNDAMENTALS                                           1




                                         Engine Block

                    Conventional internal     The cylinders are cast in the engine block and machined to a smooth
                    combustion engines   finish. The pistons fit tightly into the cylinder and have rings that provide a
                    convert the movement   tight sliding seal against the cylinder wall. The pistons are connected to the
                    of pistons to the rota-  crankshaft by connecting rods, as shown in Figure 1.3. The crankshaft converts
                    tional energy used to   the up and down motion of the pistons to the rotary motion needed to drive
                    drive the wheels.    the wheels.


                    Figure 1.3
                    Piston Connection to
                    Crankshaft (Source:
                    Crouse)








                                                 FPO
















                                         Cylinder Head

                                              The cylinder head contains an intake and exhaust valve for each cylinder.
                                         When both valves are closed, the head seals the top of the cylinder while the
                                         piston rings seal the bottom of the cylinder.
                                              The valves are operated by off-center (eccentric) cams on the camshaft,
                                         which is driven by the crankshaft as shown in Figure 1.4. The camshaft rotates
                                         at exactly half the crankshaft speed because a complete cycle of any cylinder
                                         involves two complete crankshaft rotations and only one sequence of opening
                                         and closing of the  associated intake and exhaust valves. The valves are normally
                                         held closed by powerful springs. When the time comes for a valve to open, the
                                         lobe on the cam forces the pushrod upward against one end of the rocker arm.
                                         The other end of the rocker arm moves downward and forces the valve open.
                                         (Note: Some engines have the camshaft above the head, eliminating the
                                         pushrods. This is called an overhead cam engine.)
                                         UNDERSTANDING AUTOMOTIVE ELECTRONICS                              7
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