Page 25 - Understanding Automotive Electronics
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2735 | CH 1  Page 12  Tuesday, March 10, 1998  10:52 AM



                1                     AUTOMOTIVE FUNDAMENTALS




                                      accordance with the air flow in such a way as to minimize pollutants in the
                                      exhaust gas (see Chapter 5).

                                      IGNITION SYSTEM
                                          To produce power, the gasoline engine must not only have a correct
                                      mixture of fuel and air, but also some means of initiating combustion of the
                                      mixture. Essentially the only practical means is with an electric spark produced
                                      across the gap between a pair of electrodes of a spark plug. The electric arc or
                                      spark provides sufficient energy to cause combustion. This phenomenon is
                                      called ignition.
                                          Once a stable combustion has been initiated, there is no further need for
                                      the spark. Typically, the spark must persist for a period of about a millisecond
                                      (one thousandth of a second). This relatively short period makes spark ignition
                                      possible using highly efficient pulse transformer circuits in which a circuit
                                      having a relatively low average current can deliver a very high-voltage (high
                                      peak power) pulse to the spark plug.
                                          The ignition system itself consists of several components: the spark plug,
                                      one or more pulse transformers (typically called coils), timing control circuitry,
                                      and distribution apparatus that supplies the high-voltage pulse to the correct
                                      cylinder.

                                      Spark Plug
                                          The spark is produced by applying a high-voltage pulse of from 20 kV to
                                      40 kV (1 kV is 1,000 volts) between the center electrode and ground. The
                                      actual voltage required to start the arc varies with the size of the gap, the
                                      compression ratio, and the air–fuel ratio. Once the arc is started, the voltage
                                      required to sustain it is much lower because the gas mixture near the gap
                                      becomes highly ionized. (An ionized gas allows current to flow more freely.)
                                      The arc is sustained long enough to ignite the air–fuel mixture.
                                          A typical spark plug configuration is shown in Figure 1.8. The spark plug
                                      consists of a pair of electrodes, called the center and ground electrodes, separated by
                                      a gap. The gap size is important and is specified for each engine. The gap may be
                                      0.025 inch (0.6 mm) for one engine and 0.040 inch (1 mm) for another engine.
                                      The center electrode is insulated from the ground electrode and the metallic shell
                                      assembly. The ground electrode is at electrical ground potential because one
                                      terminal of the battery that supplies the current to generate the high-voltage pulse
                                      for the ignition system is connected to the engine block and frame.
                                      High-Voltage Circuit and Distribution
                                          The ignition system provides the high-voltage pulse that initiates the arc.
                                      Figure 1.9 is a schematic of the electrical circuit for the ignition system. The
                                      high-voltage pulse is generated by inductive discharge of a special high-voltage
                                      transformer commonly called an ignition coil. The high-voltage pulse is
                                      delivered to the appropriate spark plug at the correct time for ignition by a
                                      distribution circuit.
                12                    UNDERSTANDING AUTOMOTIVE ELECTRONICS
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