Page 242 - Understanding Automotive Electronics
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2735 | CH 7  Page 229  Tuesday, March 10, 1998  1:15 PM



                                         DIGITAL ENGINE CONTROL SYSTEM                                     7




                                              The control system selects an operating mode based on the instantaneous
                                         operating condition as determined from the sensor measurements. Within any
                                         given operating mode the desired air/fuel ratio (A/F )  is selected. The
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                                         controller then determines the quantity of fuel to be injected into each cylinder
                                         during each engine cycle. This quantity of fuel depends on the particular engine
                                         operating condition as well as the controller mode of operation, as will
                                         presently be explained.

                                         Engine Crank
                    During engine crank,      While the engine is being cranked, the fuel control system must provide
                    the controller compares   an intake air/fuel ratio of anywhere from 2:1 to 12:1, depending on engine
                    the value from the cool-  temperature. The correct air/fuel ratio (i.e., [A/F] ) is selected from a ROM
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                    ant temperature sensor   lookup table as a function of coolant temperature. Low temperatures affect the
                    with values stored in a   ability of the fuel metering system to atomize or mix the incoming air and fuel.
                    lookup table to deter-  At low temperatures, the fuel tends to form into large droplets in the air, which
                    mine the correct air/fuel   do not burn as efficiently as tiny droplets. The larger fuel droplets tend to
                    ratio at that tempera-  increase the apparent air/fuel ratio, because the amount of usable fuel (on the
                    ture.                surface of the droplets) in the air is reduced; therefore, the fuel metering system
                                         must provide a decreased air/fuel ratio to provide the engine with a more
                                         combustible air/fuel mixture. During engine crank the primary issue is to
                                         achieve engine start as rapidly as possible. Once the engine is started the
                                         controller switches to an engine warm-up mode.

                                         Engine Warm-Up
                    The controller selects a   While the engine is warming up, an enriched air/fuel ratio is still needed
                    warm-up time from a   to keep it running smoothly, but the required air/fuel ratio changes as the
                    lookup table based on   temperature increases. Therefore, the fuel control system stays in the open-loop
                    the temperature of the   mode, but the air/fuel ratio commands continue to be altered due to the
                    coolant. During engine   temperature changes. The emphasis in this control mode is on rapid and
                    warm-up the air/fuel   smooth engine warm-up. Fuel economy and emission control are still a
                    ratio is still rich, but it is   secondary concern.
                    changed by the control-   A diagram illustrating the lookup table selection of desired air/fuel ratios
                    ler as the coolant tem-  is shown in Figure 7.3. Essentially, the measured coolant temperature (CT) is
                    perature increases.  converted to an address for the lookup table. This address is supplied to the
                                         ROM table via the system address bus (A/B). The data stored at this address in
                                         the ROM is the desired air/fuel ratio (A/F )  for that temperature. This data is
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                                         sent to the controller via the system data bus (D/B).
                                              There is always the possibility of a coolant temperature failure. Such a
                                         failure could result in excessively rich or lean mixtures, which can seriously
                                         degrade the performance of both the engine and the three-way catalytic
                                         converter (3wcc). One scheme that can circumvent a temperature sensor failure
                                         involves having a time function to limit the duration of the engine warm-up
                                         mode. The nominal time to warm the engine from cold soak at various
                                         temperatures is known. The controller is configured to switch from engine


                                         UNDERSTANDING AUTOMOTIVE ELECTRONICS                            229
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