Page 245 - Valve Selection Handbook
P. 245

232                  Valve  Selection  Handbook

            easier  to produce  to close  tolerances  over  a wide temperature  range than
            rupture discs that fail  in tension.
               The buckling pressure  is determined  not  only by  the properties  of  the
            material but  also  by the  shape  of the  dome. When the disc  is exposed  to
            rising  temperature,  the  strength  of  the  material  falls  while  the  dome
            expands  and  gains  strength. This  gain  in  strength  partially  compensates
            for  loss  in  material  strength  due  to  rising  metal  temperature.  Buckling
            discs  are,  therefore,  less  sensitive  to  temperature  changes  than  forward
            domed rupture discs.
               Because  reverse-buckling  discs  function  at  low  stress  levels,  there  is
            no  permanent deformation until the  disc  starts  to  buckle.  This  buckling
            process  proceeds  exceedingly  fast.  By itself,  the disc does not burst open
            on reversal.  This  is achieved  either  by a cutting device against which the
            disc  must  be  slammed,  or  by  scoring  the  disc,  or  by  expelling  the  disc
            from  the  holder.
               Outstanding  advantages  of  reverse-buckling  discs  are  low  burst  pres-
            sure  capabilities;  operating  ratio  up  to  90%  and higher; on request,  zero
            manufacturing range and reduced burst tolerance,  excellent  for cyclic and
            pulsating  pressures;  extended  service  life  due  to  being  less  affected  by
            fatigue than forward-domed rupture discs.
               The  following  shows a cross  section  of numerous variants of  reverse-
            buckling discs that have been developed.

            Reverse  buckling  disc  with  knife  blades.  Figure  6-14  shows a  reverse
            buckling  disc  in  combination  with  knife  blades  that  are  designed  to  cut
            the  disc  open upon reversal.  For  this to happen,  the  disc  must  strike  the
            knife  blades  with high energy. The disc may therefore be used in gas  ser-
            vice  only  and  in  liquid  service  if  there  exists  a  substantial  gas  volume
            between  the  liquid  and  the  disc.  In  totally  full-liquid  systems,  reversal
            speed  will be too slow to cut the disc. In this case,  the disc  comes  initial-
            ly  to  rest  on  the  knife  blades  before  being  cut  open  after  a substantial
            pressure  rise.  In  the  past, this  situation  has  led  to  a number of  recorded
            pressure vessel ruptures.
              It is essential  that the edges of the knife blades are kept sharp. The cut-
            ting  edges  must therefore  be  checked  on  a  regular  basis  and  must be
            resharpened  if  necessary.  Care  must  be  taken  not  to  change  the  blade
            location  or  configuration. In  most  cases,  the  manufacturer should  per-
            form repair or replacement.
              The  advantages of this type of disc are that it can  be designed  for  low
            burst  pressures,  it  does  not  require  vacuum support,  it  is  excellent  for
   240   241   242   243   244   245   246   247   248   249   250