Page 263 - Valve Selection Handbook
P. 263

250                  Valve Selection Handbook

             out  in  a  manner that  assures  the  proper  relief  function  of  the  pressure
             relief  valve. The following discussion  is restricted  to installations  in gas
             or vapor  service.

             Rupture  disc  device  at  inlet  of  pressure  relief  valve.  The  operational
             requirements are given below:

             • The pressure  relief  valve shall pop  open  in unison with the bursting of
              the rupture disc.
             • Leakage across the corroded  rupture disc must be prevented  from  pressur-
              izing the space between the rupture disc and the pressure relief valve.
                In the  majority  of installations,  the  operating  differential  amounts to
              only  10% as  is  common  for  pressure  relief  valve  installations.  For this
              operating  ratio,  rupture  discs  with  zero  manufacturing range,  a burst
              tolerance  of  plus/minus  2%,  and  an  allowable  operating  ratio  of  90  or
              95% are  available.
             • To ensure that  the  rupture  disc  opens  fully,  rupture disc  and  pressure
              relief  valves should  open  simultaneously. But taking into account  a set
              pressure  tolerance  of  the  pressure  relief  valve  of plus/minus  3%  and a
              burst  tolerance of plus/minus  2%, the  opening  pressure  of the  pressure
              relief  valve could,  in  the  worst  case,  be higher  than the  burst pressure
              by  5%.  To compensate  for  this possibility, the  set pressure  of  the  pres-
              sure relief  valve may have to be 3% lower than the rated burst pressure
              if  this  does  not  lower  the  blowdown below  the  permissible  level.  Set-
              ting the valve not more  than 5% higher  than the  disc  has  been  reported
              to  achieve  full  opening  of  the  disc, 1  however,  setting  the  valve  lower
              than the rupture disc is the preferred  option.
                The  pressure  relief  valve  used  in  this  combination  should  be  of  the
              pop-open  type and may be unbalanced unless back-pressure  conditions
              demand a balanced type.

                              2
              The ASME Code  requires  a telltale  indicator assembly  to be  fitted  in
            the  space  between  the pressure  relief  valve and the rupture disc  to moni-
            tor  any  leakage  into  this  space  across  a  corroded  disc.  Any  pressure
            build-up  in  this  space  would  raise  the  burst  pressure  of  the  disc  by  the
            amount of leakage  pressure build-up.




            1
              Teledyne  Fanis Safety and Relief  Valve Catalog No. FE-80-100 page  7.26
            2
              ASME Code (1992), Sect. VIII, Div.  1, UG-127 (3)(4)
   258   259   260   261   262   263   264   265   266   267   268