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COAGULATION AND FLOCCULATION 6-33

               i.  Estimate  Gt.

                                               1
                                   Gt   (241 .9 s  )(10.9  ) s    2 636 .7 or  2 600
                                                           ,
                                                                     ,
            Comments:
                1.  The detention time and  Gt  criteria were not met. At this point in the design calculation,
                 another trial would be attempted. The variables that can be explored are the diameter of
                 the pipe and the number of elements (by assuming a less stringent COV). Alternatively,
                 another manufacturer’s mixer may be suitable under the assumptions given.

               2.  When the final  design is  selected, two  mixers of this  size would be provided for
                 redundancy.
               3.  The failure of this design to meet the design criteria will be exacerbated when the flow
                 rate is at the average and minimum flow rates. For this reason alone, static mixers have
                 limited application in mixing coagulant.
               4.  Because this is an iterative problem, it is well suited to a spreadsheet solution.


              Mechanical Mixing in Stirred Tanks.   When the predominant coagulation mechanism is sweep
          coagulation, extremely short mixing times are not as important, as in adsorption-destabilization.
          A typical  completely mixed flow reactor  (CMFR) or  continuous-flow stirred tank reactor  (CSTR)
          as shown in  Figure 6-17  will perform well for sweep coagulation. Detention times of 1 to 7 s
                                                    1
          and  G  values in the range of 600 to 1,000 s    are recommended (Letterman et al., 1973, and
          Amirtharajah, 1978).
                                                            3
               The volume of a rapid-mix tank seldom exceeds 8 m   because of mixing equipment and
          geometry constraints. The mixing equipment consists of an electric motor, gear-type speed
          reducer, and either a radial-flow or axial-flow impeller as shown in  Figure 6-18 . The radial-flow
          impeller provides more turbulence and is preferred for rapid mixing. The tanks should be hori-
          zontally baffled into at least two and preferably three compartments in order to minimize short
          circuiting and thus provide sufficient residence time. They are also baffled vertically to minimize
          vortexing. Chemicals should be added below the impeller. Some geometric ratios for rapid mix-
          ing are shown in  Table 6-5 . These values can be used to select the proper basin depth and surface
          area and the impeller diameter. For rapid mixing, in order to construct a reasonably sized basin,
          often more depth is required than allowed by the ratios in  Table 6-5 . In this case the tank is made






                             Chemical addition


                             Chemical addition


                                          FIGURE 6-17
                             Chemical addition
                                          Completely mixed flow reactor (CMFR) or continuous-flow stirred tank
                                          reactor (CSTR). (Source: Davis and Cornwell, 2008.)
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