Page 64 - Welding Robots Technology, System Issues, and Applications
P. 64

Welding Technology
                                     heat
                                                      system
                                   exchanger          cooling     tangential blower         49

                                                                              laser beam



                                                                             output window
                             rear mirror


                                HF electrodes       power supply      output mirror
                                 gas flow direction


                                 Figure 2.16. Schematic representation of a CO 2  transverse-flow laser system

                           In fast axial-flow lasers gas in the laser tube is re-circulated at high  speed  by
                           blowers  or turbines and heat removed by a heat exchanger. These  lasers are
                           composed of several optical units in series, in order to increase output power, with
                           the optical resonator being folded several times to obtain a more compact system.
                           The laser  beam is transmitted  between  optical units by intermediate mirrors.
                           Output powers up to 5 kW can be obtained with this type of laser.

                           In transverse-flow lasers  gas is circulated  into the discharge  region transversely
                           across the line of discharge by a tangential blower,  being cooled  by a heat
                           exchanger, see Figure 2.16. This arrangement results in compact lasers, allowing
                           shorter resonant cavities and higher outputs than axial-flow lasers. Power outputs
                           up to 8 kW can be obtained with these lasers. Most of these lasers can be used with
                           either continuous wave or pulsed wave, with variable pulse frequency between 0
                           and 100 kHz.


                           2.3.3 Process Parameters

                           Primary parameters of laser welding are the beam power, the beam diameter and
                           travel speed, though other aspects, such as the control  of  plasma formation, the
                           welding gases and the absorptivity of the parent material, can have drastic effect on
                           weld penetration depth and on metallurgical changes in the weld.
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