Page 61 - Welding Robots Technology, System Issues, and Applications
P. 61

Welding Robots
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                                             Power
                                             supply         Partially
                                                             mirror
                                                                             Turning
                                   mirror  Laser light source                 mirror
                                                             Laser beam
                                                                               Beam focus
                                                                                system



                                                                        Workpiece

                                     Figure 2.13. Schematic representation of a laser welding system


                                               1
                                                    4

                                                 3                       6

                                        5



                                                            a

                                                 1
                                                     4
                                              2
                                              3
                                                                         6
                                                         5




                                                            b

                           Figure 2.14. Laser welding modes: Heat conduction-mode – a; deep-penetration mode – b.
                           Laser beam – 1; vapor channel – 2; weld pool – 3; welding direction – 4; work-piece – 5;
                           solid melt – 6.

                                                                           10
                                                                                -2
                           For power densities above a critical threshold of about 10  Wm  the laser beam
                           causes melting and vaporization of metal, creating a keyhole in the work-piece, as
                           shown in Figure 2.14 b). The keyhole and plasma generated aid the adsorption of
                           energy by the work-piece and the distribution of heat deep in the material. Metal
                           vapor continuously generated tends to maintain the keyhole while metal flow and
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