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Guo, Boyun / Computer Assited Petroleum Production Engg 0750682701_chap09 Final Proof page 110 21.12.2006 2:16pm




               9/110  EQUIPMENT DESIGN AND SELECTION
               9.1 Introduction
               Most oil wells produce reservoir fluids through tubing
               strings. This is mainly because tubing strings provide
               good sealing performance and allow the use of gas expan-
               sion to lift oil. Gas wells produce gas through tubing  Stress (s)
               strings to reduce liquid loading problems.
                Tubing strings are designed considering tension, col-
               lapse, and burst loads under various well operating condi-
               tions to prevent loss of tubing string integrity including
               mechanical failure and deformation due to excessive
               stresses and buckling. This chapter presents properties of  Strain (e)
               the American Petroleum Institute (API) tubing and special
               considerations in designing tubing strings.
                                                         Figure 9.1 A simple uniaxial test of a metal specimen.
                                                         where
               9.2 Strength of Tubing
               The API defines ‘‘tubing size’’ using nominal diameter and  n ¼ Poison’s ratio
               weight (per foot). The nominal diameter is based on the  s 1 ¼ axial principal stress, psi
               internal diameter of tubing body. The weight of tubing  s 2 ¼ tangential principal stress, psi
               determines the tubing outer diameter. Steel grades of tub-  s 3 ¼ radial principal stress, psi.
               ing are designated to H-40, J-55, C-75, L-80, N-80, C-90,  For our case of the uniaxial test, we would have
               and P-105, where the digits represent the minimum
               yield strength in 1,000 psi. Table 9.1 gives the tensile  s 1 ¼ s
               requirements of API tubing. The minimum performance  s 2 ¼ 0 :                (9:5)
               properties of API tubing are listed in Appendix B of
               this book.                                s 3 ¼ 0
                The tubing collapse strength data listed in Appendix B  Then from Eq. (9.4), we would get
               do not reflect the effect of biaxial stress. The effect of
               tension of the collapse resistance is analyzed as follows.  1 1 þ v    2  2
                Consider a simple uniaxial test of a metal specimen as  U ¼  2  3E  s þ s
               shown in Fig. 9.1, Hooke’s Law applies to the elastic
               portion before yield point:               U ¼  1 þ v  s :                     (9:6)
                                                                   2
                                                               3E
               s ¼ E«,                             (9:1)
               where s, «, and E are stress, strain, and Young’s modulus,  If the failure of a material is taken to be when the material
               respectively. The energy in the elastic portion of the test is  is at the yield point, then Eq. (9.6) is written

                   1    1 P Dl  1 (P   Dl)                    1 þ v  2
               U u ¼ s« ¼    ¼                           U f ¼    s ,                        (9:7)
                                                                    y
                   2    2 A L  2  V                            3E
                   1 W                                   where s y is yield stress. The definition of an ‘‘equivalent
               U u ¼  ,                            (9:2)  stress’’ is the energy level in 3D, which is equivalent to the
                   2 V
                                                         criteria energy level. Thus,
               where P, A, L, V, and Dl are force, area, length, volume,
               and length change, respectively. However, using Hooke’s  1 þ v  2  1 þ v  2
               Law, we have                                3E  s ¼  3E  s y
                                                               e

                   1    1  s   1 s 2                     and
               U u ¼ s« ¼ s  ¼    :                (9:3)
                   2    2  E   2 E
                                                         s e ¼ s y ,                         (9:8)
               To assess whether a material is going to fail, we use
               various material failure criteria. One of the most import-  where s e is the equivalent stress. The collapse pressure is
               ant is the Distortion Energy Criteria. This is for 3D  expressed as
               and is                                          "     #
                                                                D    1
                  1 1þv                                  p c ¼ 2s y  t     ,                 (9:9)
                               2
                                       2
                                                2
                                 ð
                                          ð
               U ¼      ½ s 1  s 2 Þ þ s 2  s 3 Þ þ s 3  s 1 Þ Š,  (9:4)  D 2
                         ð
                  2  3E                                           t
                                                         where D is the tubing outer diameter (OD) and t is wall
                                                         thickness.
                                                          For the 3D case, we can consider
               Table 9.1 API Tubing Tensile Requirements
                                                             1 þ v  2
                           Yield                         U ¼  3E  s ,                       (9:10)
                                                                   e
                         strength (psi)
               Tubing                     Minimum        where s e is the equivalent stress for the 3D case of
               grade  Minimum  Maximum  tensile strength (psi)

                H-40   40,000  80,000      60,000         1 þ v  s ¼  1 1 þ v   (s 1   s 2 ) þ (s 2   s 3 ) 2
                                                                                2
                                                                2
                J-55   55,000  80,000      75,000          3E  e  2  3E

                C-75   75,000  90,000      95,000                          þ (s 3   s 1 ) ;  (9:11)
                                                                                   2
                L-80   80,000  95,000      95,000
                N-80   80,000  110,000     100,000       thus,
                C-90   90,000  105,000     100,000           1  n                        o
                                                                               2
                                                          2
                                                                     2
                                                                        ð
                P-105  105,000  135,000    120,000       s ¼  2  ð s 1   s 2 Þ þ s 2   s 3 Þ þðs 3   s 1 Þ 2  :  (9:12)
                                                          e
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