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10.58                       CHAFFER TEN


         uum,  drawing in the gas.  In most applications,  this is conducted  in a  sidestrearn,  which is
         subsequently  blended  with  the  remaining  liquid flow  in  a  static  mixer.  In  small  applica-
         tions, this may all occur in a pipeline; for larger applications,  injection would normally be
         followed by  a reaction chamber.  The primary  disadvantages  of this  system are the energy
         input  required to move the liquid in the  sidestream  and poor turndown  characteristics.



         Off-Gas  Disposal
         One of the principal design problems in ozone contact systems is the disposal of off-gases
         from  ozone  contactors.  Assuming  that  ozone  contactors  use  from  90%  to  100%  of the
         ozone  that  is  applied,  the  air  exiting  from  the  contactor  may  have  ozone  concentrations
         as  high  as  0.5%  by  volume.  This  compares  with  a  threshold  odor level of 0.05  ppm  for
         ozone  and  an  8-h OSHA  standard  of 0.1  ppm.
           To date,  regulations have not been  established  on the levels of ozone that may be dis-
         charged  to  the  atmosphere,  but  there  is  no  question  that  large  volumes of air containing
         0.5%  ozone  cannot  be  casually  discharged.  Five  principal  methods  of  off-gas  disposal
         may be  considered:
         •  Reinjection
         •  Heating  to cause  autodecomposition
         •  Chemical  reduction  with  a  reducing  agent
         •  Catalytic  reduction  with a  metal  oxide
         •  Dilution
           Reinjection generally involves the construction of two ozone contact basins.  The fresh
         ozone  is  introduced  into  the  downstream  contact  basin,  and  the  off-gases  are  then  re-
         pumped  and  reinjected  into  the  upstream  contact  basin.  Given  the  efficiencies of ozone
         consumption  in  each  contact  stage  and  the  loss  of ozone  during  the  repumping  process,
         the  ozone  residual  in the  air exiting from  the  reinjection  stage  can  be  as  low  as 0.001%
         or  10 ppm.  Thus  injection alone does  not completely  solve the problem.  Rather,  reinjec-
         tion  must be  used  in tandem  with  some of the other techniques  described.
           Chemical  reduction  is  another  method  for  removing  ozone  residuals  from  off-gases.
         The  chemical reduction  could be  accomplished  by  passing  the  off-gases  from the  ozone
         contact chamber in countercurrent flow with an ozone-specific reducing agent in a scrub-
         ber  much  like  those  used  for removing  fumes  from  industrial  off-gases.  The  key  to  this
         method  is the  selection of an inexpensive reducing  agent that  is not also  oxidized by the
         oxygen present  in  the  air.  No  uniformly  satisfactory  reducing  agent  has  been  developed
         to date.
           Ozone rapidly  dissipates  when  it is heated.  Consequently,  in some designs  the ozone
         contactor  off-gases  are  heated  to  a  temperature  at  which  decomposition  of the  ozone  is
         nearly instantaneous.  Temperatures  as high as 250 ° C have sometimes been indicated. The
         obvious  disadvantage  of this  method  is  the  amount  of heat  required.  In  some  European
         designs, the hot air exiting from the ozone decomposer is recycled to a preheater to warm
         the  air  that  is  about  to  enter  the  decomposer.  This  reduces  energy  requirements  but  in-
         creases  capital  costs.
           Most  recent  designs  have  used  thermal/catalytic  destruct  units  for  off-gas  treatment.
         These consist of a vessel containing the catalyst preceded by a heater.  Catalytic reduction
         involves passing  the ozone off-gases across a  surface that catalyzes the decomposition of
         ozone  to  elemental  oxygen.  Most  catalytic  compounds  shown  to  be  effective for  ozone
         reduction  are proprietary  and  are based  on iron or manganese  oxides.
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