Page 313 -
P. 313

10.54                      CHAPTER TEN

           The main  sources  of noise in a  PSA  separation  process  are the main  air compressors.
         Noise emissions from these compressors  can range from 80 to 90 dBa.  Noise attenuation
         should be provided for these units.  Typical installations  are in  an enclosed  area,  with in-
         let, surge,  and  purge  silencers.
           The  sources of noise in a  VSA  system  include the  main  air blower,  the product  com-
         pressor,  the  switching  valves, and  the  vacuum  pump  used  for regeneration.  The vacuum
         pump  is  the  major  source  of noise for this  system,  with  noise  levels above  90 dBa.  Ex-
         haust  silencers are usually  necessary.
           Cooling water requirements  range  from  2  to 5  gpm  (8 to  19  L/min)  per ton  (907  kg)
         of system  capacity  for  a  VSA process.  Several manufacturers  have  suggested  that  high-
         quality water  (total dissolved solids  less than  200  ppm)  be used  as  the  seal  water for the
         vacuum  pumps.  The  manufacturer  of the  most  popular  vacuum  pump  used  in VSA  sys-
         tems  has  indicated that  city tap water is generally used for seal water,  with no other spe-
         cial requirements.  A  PSA  process  requires  between 4  and  5  gpm  (15  and  19 L/min) per
         ton  (907  kg)  of system  capacity,  with  the  major portion  being  used  by  the  compressor's
         intercooler and  aftercooler.
           Space requirements for VSA and PSA systems are roughly the same as for a cryogenic
         facility.


         Ozone  Contactors
         Ozone contact basins provide for transfer of ozone gas into the liquid, promote ozone con-
         tact throughout  the  liquid, and  serve to retain  the ozonated  liquid for a  period of time as
         required  to  accomplish  the  desired  reactions.  The  specific  process  objective and  corre-
         sponding  reactions  should  dictate  contact  basin  design.  Reactions  that  are  rapid  relative
         to the ozone mass-transfer rate from gas to liquid phase  are best served by contactors that
         promote the maximum transfer of ozone in the shortest time. For these applications,  such
         as oxidation of iron,  manganese,  or simple organics,  contact time is often less important,
         and contactors that rely on single points of application  may be suitable.  For reactions that
         are slow relative to the ozone mass-transfer rate, such as disinfection or oxidation of com-
         plex organics (including the very persistent herbicides and pesticides), contact time is crit-
         ical  and  favors  contactors  with  extended  detention  time and  multiple application  points,
         such  as  the conventional  multistage  fine bubble  diffuser design.
         Factors Affecting Transfer Efficiency.  The mass transfer of ozone into water has been
         described  by the two-film theory of gas transfer.  However, the calculations  are complex,
         and  designers  have  usually  avoided  them  in  favor of conservative estimates  for transfer
         efficiency based on past experience with similar designs. With the continued development
         and use of ozone technology, it becomes important  for the designer to understand  the ba-
         sic factors that affect transfer efficiency, including contactor characteristics, feed gas char-
         acteristics,  and  source  water characteristics.
           Contactors  have  been  developed  in  many  configurations,  and  mass  transfer  will vary
         with  any  characteristic  that  affects  the  driving force between  the  gas  and  liquid.  For the
         conventional  fine  bubble  diffuser  design,  the  essential  factor  is  depth  of water  over the
         diffusers,  with efficiency increasing with increasing depth.  Additional  factors of less im-
         portance  include  hydraulic  detention  time,  liquid  flow direction  relative to  gas  flow di-
         rection,  and  number  of stages.
           Feed gas characteristics  that influence mass transfer include ozone dose, feed gas con-
         centration,  and bubble  size. Mass-transfer  efficiency will decrease  with increasing ozone
         dose or bubble size but increase with increased ozone concentration.  Recent developments
         in ozone  generation technology  with resulting  ozone concentrations  well over  10%  have
   308   309   310   311   312   313   314   315   316   317   318