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19.6 PROBLEMS       465




                P19.5 Figure P19.5 shows an existing design of a process plant, containing two exothermic
                      processes. These require streams of reactants as shown in the diagram, and produce products
                      at the temperatures shown. The plant achieves the necessary conditions by providing 480 kW
                      of heat from a steam source, and rejects a total of 560 kW of energy to cold water utilities;
                      only 460 kW is transferred between the streams. Show
                      (a) that there is a pinch point, and evaluate the temperature;
                      (b) that the existing plant is inefficient in its use of the energy available;
                      (c) calculate the energy targets for DT min ¼ 20 C and show a design that achieves these

                         targets.
                                    +              +
                      [(a) T C pinch  ¼ 110 C; T H pinch  ¼ 130 C; (b) Q C ¼ 560 kW; Q H ¼ 480 kW; (c)
                                          ¼ 130 kW]
                      Q C min  ¼ 210 kW; Q H min
                P19.6 Recalculate the problem in P19.5 using a DT min ¼ 10 C. Comment on the effect of reducing

                      the minimum temperature difference.
                                    +              +
                      [(a) T C pinch  ¼ 110 C; T H pinch  ¼ 120 C; (b) Q C ¼ 560 kW; Q H ¼ 480 kW; (c)
                                          ¼ 40 kW]
                      Q C min  ¼ 120 kW; Q H min



                                   Steam
                                   60 kW
                         30 o              150 o         180 o   70 o               50 o
                                                 Process              Process
                                                                              190 o
                           Heat exchanger
                                                           Cooling water
                             420 kW
                                                           660 kW
                           o
                         110            160 o
                                       Steam
                                       500 kW
               FIGURE P19.7
               Network for problem P19.7.



                P19.7 A network for a process plant is shown in Fig P19.7.
                      (a) Calculate the energy targets for DT min ¼ 10 C and show a design that achieves these

                         targets.
                      (b) Explain why the existing network does not achieve the energy targets.
                                             ¼ 90 kW; (b) there is transfer across the pinch]
                      [(a) Q C min  ¼ 190 kW; Q H min
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