Page 61 - Air and gas Drilling Field Guide 3rd Edition
P. 61

52    CHAPTER 3 Surface Equipment




                                                        Rotating Control Head
                                                          Flow Line to Shale Shaker
                                                          (used when not flow drilling)


                                                           Annular Preventer




                                                               Pipe Rams
                                                               Blind Rams
                                                               Choke Line
                                                               Pipe Rams




                          FIGURE 3-13. Schematic of recent BOP stack design for underbalanced drilling operations.


                          during well completion operations (after drilling operations). The addition of a
                          pipe ram below the drilling spool increases BOP flexibility to accommodate
                          these operations. With the drill string or tubing string in the well and with
                          the upper pipe ram closed, drilling on completion fluids with entrained forma-
                          tion fluids can be circulated safely to the surface through the choke line
                          (attached to the drilling spool). The bottom pipe ram provides a backup well
                          control device during these operations [7, 8].




                          3.4 FLOW LINE FROM RIG
                          Air and gas drilling operations require a variety of flow line designs from the dril-
                          ling rig. Drilling operations using compressed air or other compressed gases
                          require the use of large inside diameter flow lines. These return flow lines should
                          be designed not to choke the air or gas flow as it exits the circulating system. This
                          line is known as the “blooey line,” which derives its name from the sound made
                          when a slug of formation water is ejected from the line with high velocity air or
                          gas (see Figure 3-1). Aerated drilling operations require return flow lines similar
                          to those of conventional mud drilling operations, as volumetric flow rates are
                          very similar. These return lines are usually longer in length than conventional
                          mud return flow lines. The air in the returning aerated fluid with entrained rock
                          cuttings is released to the atmosphere as the fluid exits the flow line. Foam dril-
                          ling return flow lines are large diameter pipelines and are unique in that they
                          must be equipped with valves to allow choking of the return flows.
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