Page 444 -
P. 444

424   CHAPTER 10 INVENTORY MODELS





                                                                 S ¼ Q     C h                      (10:27)
                                                                        C h þ C b

                     EXCEL file      Higley Electronic Components supplies high-cost electronic parts to companies in
                                     the area. One particular component part costs the company E50 and annual demand
                        SHORTAGE
                                     is 2000 units per year, order cost is E25 per order. The company uses a cost of
                                     capital of 20 per cent per annum giving a holding cost of E10 per item per year. The
                                     company currently uses the basic EOQ model giving:
                                                              p ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi  p ffiffiffiffiffiffiffiffiffiffiffiffiffiffi
                                                                2ð2000Þð25Þ  10 000 ¼ 100
                                                          Q ¼             ¼
                                                                   10
                    An inventory situation that  as the number of units to be ordered each time and with 20 orders placed through
                    incorporates backorder  the year. Annual order cost is E500, so annual holding cost must also be E500, giving
                    costs is considered in  a total annual inventory cost of E1000. The company is considering moving to a
                    Problem 9.
                                     backorder policy and wonders if this will reduce annual inventory costs. The annual
                                     backorder cost is estimated to be E30 per unit per year. Using Equations (10.26) and
                    The backorder cost C b is  (10.27), we have:
                    one of the most difficult


                    costs to estimate in                     s ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
                    inventory models. The               Q ¼    2ð2000Þð25Þ 10 þ 30  ¼ 115:47

                    reason is that it attempts                    10        30
                    to measure the cost
                    associated with the loss  and
                    of goodwill when a
                    customer must wait for                              10
                    an order. Expressing this                S ¼ 115  10 þ 30  ¼ 28:87
                    cost on an annual basis
                    adds to the difficulty.  That is, the optimum order quantity has now risen to 115.47 units with the planned
                                     backorders at 28.87.
                                       If this solution is implemented, the system will operate with the following properties:
                                                    Maximum inventory ¼ Q   S ¼ 115:47   28:87 ¼ 86:6

                                                              Q       115:47
                                                Cycle time ¼ T ¼  ð250Þ¼   ð250Þ¼ 14:43 working days
                                                              D        2000
                                     The total annual cost is:

                                                                        ð86:6Þ 2
                                                           Holding cost ¼      ð10Þ¼ E325
                    If backorders can be                               2ð115:47Þ
                    tolerated, the total cost
                    including the back-                                 2000
                    ordering cost will be less            Ordering cost ¼  115:47  ð25Þ  ¼ E433
                    than the total cost of the
                    EOQ model. Some                                     ð28:87Þ 2
                    people think the model              Backorder order ¼  2ð115:47Þ  ð30Þ¼ E108
                    with backorders will have
                    a greater cost because it                        Giving Total cost ¼ E866
                    includes a back-ordering
                    cost in addition to the  So, in this problem, allowing backorders is projecting a E1000   E866 ¼ E134 or
                    usual inventory holding
                    and ordering costs. You  13.4 per cent savings in cost from the no-stock-out EOQ model. The preceding
                    can point out the fallacy  comparison and conclusion are based on the assumption that the backorder model
                    in this thinking by noting  with an annual cost per back-ordered unit of E30 is a valid model for the actual
                    that the backorder model
                    leads to lower inventory  inventory situation. However, if the company is concerned that stock-outs might lead
                    and hence lower  to lost sales, then the savings might not be enough to warrant switching to an
                    inventory holding costs.  inventory policy that allowed for planned shortages.




                Copyright 2014 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
                      deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
   439   440   441   442   443   444   445   446   447   448   449