Page 102 - Applied Process Design For Chemical And Petrochemical Plants Volume II
P. 102

Distillation                                           91

                                                                   -       -  --          .~   ~.       .-   .  - -.
             Relative Volatilities: Light to Heavy key
                                                                                   @255"F          @288"F
                                                                    Component    v.p.     a      v.p.     a     ai (avg)
                                                                                                                   -
                        v.p. Tri
                                                                                                  . --
                                                                                    .~
              At top :a  - -                                       .  ~.  A    .~  2050   .-  2.00   -.   3030   . -.  1.91   1.955
                                1280  2.13
                                    =
                       v.p.PTri   600
                                                                        B        1025   1.00     1600   1.00    1.00
                                                                                  750
                                    4300 - 1.98
                           v.p. Tri
                                        -
              At  bottoms:a  = - -                                      C        650    0.732    1180   0.737   0.735
                                  =
                                                                        D
                                                                                                        0.647
                                                                                                 1035
                                                                                        0.634
                                                                                                                0.641
                           v.p.p Tri  2273
                                                                        E        390    0.380     650   0.406   0.393
                                                                              ~.          ~               .-   -.    ..
             a (average) = [(2.13) (1.98)]6 = 2.06
                                                                   To start, assume 8 = 1.113 (it must lie between 1.00 and 1.955).
             Minimum Stages at Total Reflux
                                                                   -        ._ - - - -.          . .         .
                                                                                                              -
                                                                      .
                                                                                            .-
                                                                                 .-
                                                                                                       '%xFi/   aid
                                                                   Component   XFi     qxFi   (ai - 0)   (ai - 0)   (~ri - el2
                                                                         .~   ~-                        .            .-
                                                                   ~
                                                                       A      0.456   0.891    0.842   1.058    1.252
                                                                       B      0.0555   0.0555   -0.113   -0.491   4.33
                        - log (0.999/0.001) (0.101/0.01)
                        -                                              C      0.3625   0.266   -0.378   -0.704   1.86
                                   log 2.06                            D      0.0625   0.0401   -0.472   -0.085   0.18
                                                                       E      0.0625   0.0246   -0.720   -0.0342   0.0472
                        =-- 4'003 - 12.6 theoretical stages                                        2 = -0.2562   27.669
                          0.318                                     ~.    ~   .     __   .  ~   .  .   .   .  -
                                                                   BC = 1.113 - (-0.2562/7.669)  = 1.113 + 0.0334
             Minimum Stages Above Feed:                            BC = 1.146 (this is close enough check to original, to not require
                                                                       recalculation.)
                  log (0.999/0.001) (0.0555/ 0.456)
              s, =-                                                The correct value of 1.146 should be used.
                           log 2.13
                                                                   Check for balance:
                =--  2.082 - 6.35 theoretical stages
                  0.328
             Thermal Ccndition of Feed
                                                                   1 - 1.298 = -0.298  = -0.256
             Feed temperature = 158°F
                                                                     This could be corrected closer if a greater accuracy were
               Calculated  bubble  point  of  feed  = 266°F at assumed   needed. This is not as good a match as ordinarily desired.
             feed tray pressure of 15 psig.
                 Heat to bring feed to boiling point
                     + Heat to vaporize feed
               =
                  Latent Heat of one mol of feed
                                                                   (for all distillate components)
             q = 1.298 (C:alculations not shown, but handled in same man-
             ner as for example given in binary section, however all feed       (1.953) (0.999) +  1.00 (0.001)
             components considered, not just keys.)                 (L'D)min   +   (1.953 - 1.146)  (1.00 - 1.146)
             Minimum KeJw-Underwood  lMethod, Determination of a Avg.         = 2.41 + (-0.00683)
                                                                              = 2.404
               Assume  pinch  temperatures  (usually  satisfactory    (L/D)min  = 2.404 - 1.0 = 1.40
             because a does not vary greatly) at H and ?4 of over-all col-
             umn temperature differences.                          Operating Reflux and Theoretical Trays-Gilliland  Plot

             Lower pinch = 320 - X  (320-223)  = 288°F             Min trays = SM  = 12.6

             Upper pincn = 320 - ?4  (320-223)  = 255°F            (L/D),,,in  = 1.4
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