Page 305 - Automotive Engineering Powertrain Chassis System and Vehicle Body
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CHAP TER 1 0. 1       Tyres and wheels

                                                                  road surface. The more softly sprung the vehicle, the
                                                                  more the variations in radial force in the tyre make
                                                                  themselves felt.
                                                                    The lateral force variations of the tyre influence the
                                                                  straight-running ability of the vehicle. Even with a tyre
                                                                  that is running straight, i.e. where the slip angle is zero,
                                                                  lateral forces occur, which also depend on the direction
                                                                  of travel.
                                                                    The variations in longitudinal force that occur must be
                                                                  absorbed on the chassis side by the rubber bearings.
                                                                    The ply steer force dependent on the rolling angle
                                                                  results from the belt design because of the lateral drift of
               Fig. 10.1-30 The tyre spring rate can fluctuate depending on the  the tyre contact area as a consequence of flat spotting. In
               manufacturing process, shown as c 1 to c 8 .
                                                                  contrast, the conicity force, resulting from a change in
                                                                  diameter across the width of the tyre, is not dependent
                                                                  on the rolling angle. Both forces disturb the straight
               175 R 14 88 S steel radial tyre, loaded at F Z,W ¼ 4.5 kN
               and pressurized to p T ¼1.9 bar. Assuming this had a mean  running of the vehicle.
                                      1
               spring rate c T ¼ 186 N m , which fluctuates by  5%,
               the upper limit would be c T,max ¼ 195 N mm  1  and the
                                                   1
               lower limit would be c T,min ¼ 177 N mm . Under ver-  10.1.6 Rolling resistance
               tical force F Z,W ¼ 4.5 kN ¼ 4500 N the tyre would,
               according to Equation 10.1.3a, have as its smallest jounce
               travel:                                            10.1.6.1 Rolling resistance in straight-line
                                                                  driving
                         F Z;W    4500
                 s T;min ¼     ¼      ;  s T;min ¼ 23:1mm         Rolling resistance is a result of energy loss in the tyre,
                         C T;max  195
                                                                  which can be traced back to the deformation of the area
                                                       (10.1.3a)  of tyre contact and the damping properties of the rubber.
                                                                  These lead to the transformation of mechanical into
               and
                                                                  thermal energy, contributing to warming of the tyre.
                 s T;max ¼ 25:4mm                                   Sixty to 70% of the rolling resistance is generated in
                                                                  the running tread (Fig. 10.1-5) and its level is mainly
               as the greatest travel. The difference is:         dependent on the rubber mixture. Low damping running
                                                                  tread mixtures improve the rolling resistance, but at the
                 Ds T ¼ s T;max   s T;min ¼ 2:3mm
                                                                  same time reduce the coefficient of friction on a wet road
               ThisdifferenceinthedynamicrollingradiusofDs T ¼ 2.3mm  surface. It can be said that the ratio is approximately 1:1,
               would cause variations in vertical force DF z,w , which never-  which means a 10% reduction in the rolling resistance
               theless is still smaller than the friction in the wheel  leads to a 10% longer braking distance on a wet road
               suspension bearings. At a speed of perhaps 120 km/h and  surface. The use of new combinations of materials in the
               travelling on a completely smooth road surface, this  running tread (use of silica) has led to partial reduction of
               would nevertheless lead to vibration that would be par-  the conflict between these aims.
               ticularly noticeable on the front axle.              Rolling resistance is either expressed as a rolling
                 The vehicle used as an example should have a body  resistance force F R or as the rolling resistance factor k R –
               spring rate of c f ¼ 15 N/mm per front axle side. The  also known as the coefficient of rolling resistance:
               travel Ds T would then give a vertical force difference of:
                                                                    F R ¼ k R   F Z;W ðNÞ                  (10.1.4)
                 DF Z;W;f  ¼ c Ds T ¼ 15   2:3;  DF Z;W;f  ¼ 34:5N
                           f
                                                                  The factor k R is important for calculating the driving
                                                                  performance diagram and depends on the vertical force
               The friction per front axle side is, however, not generally
               below                                              F Z,W and the tyre pressure p T . Figure 10.1-31 shows the
                                                                  theoretical k R curve of tyres of different speed classes as
                 F fr  ¼ 100 N                                    a function of the speed. Although the coefficient of
                                                                  rolling friction of the T tyre increases disproportionally
                                                                                      1
               so it can only be overcome if greater variations in ver-  from around 120 km h , this increase does not occur in
                                                                                                   1
               tical force occur as a result of non-uniformity in the  H and V tyres until 160 to 170 km h . The reason for

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