Page 736 - Automotive Engineering Powertrain Chassis System and Vehicle Body
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Exterior noise: Assessment and control     C HAPTER 22.1


                                                               Runners     join each intake port to the intake
                                                                           plenum. These are also commonly
                                                                           known as primary lengths.
               Vehicle        Powertrain
               design         design
                                                                There are many issues that need to be considered
                                                              when designing air intake systems. The following will be
                                                              discussed here:
                                                                location of the snorkel orifice;
                     Refinement
                                               Intake/exhaust    snorkel and filter box dimensions;
                                               design
                                                                intake system design for improved engine
                                                                performance;
                                                                sources of intake (and exhaust) noise;
           Fig. 22.1-3 The role of the intake system designer.
                                                                flow duct acoustics;
           decisions will directly affect the work of other designers    acoustic performance of a simple intake system;
           as illustrated in Fig. 22.1-3.                       conical snorkels;
             Changes to the system geometry or layout which are    protrusion of the snorkel into the filter box;
           beneficial for noise control may well not be advantageous    Helmholtz resonators;
           for power or pollutant emissions.                    sidebranch (quarter wave) resonators;
                                                                effect of flow on sidebranch resonators;
           22.1.3.6 The development cycle                       intake system mounting.
           for intake systems
                                                              22.1.3.8 Location of the snorkel orifice
           The initial design and further development of a vehicle
           intake system takes place in step with the design and  Issues to consider are:
           development cycle for the whole car.                 Location is often chosen for packaging reasons only.
             The key activities are:
                                                                A long snorkel will give good low-frequency attenua-
             Concept stage: Claim packaging volumes.            tion but will also result in many dips in the attenua-
             Engine prototype stages: Develop engine breathing and  tion at the resonant frequencies of the snorkel.
             wave action tuning through manifold design. Minimise    Acoustic flow duct silencing predictions usually
             system pressure loss. Develop air filtration. Bench-  relate to an unflanged snorkel. Fitting the snorkel
             mark orifice noise. Develop silencers and resonators.  into a hole in the bodywork will act like a flange and
             Vehicle prototype stages: Refine packaging. Test for  alter the acoustic performance of the system.
             exterior noise levels.                             Positioning the snorkel orifice near to reflective
             Pre-production vehicles: Refine interior and exterior  surfaces may increase interior or exterior noise levels.
             noise levels.                                      The intake air needs to be relatively cool to preserve
             Pre-production assessment: Address any problems of  intake charge density.
             noise quality.                                     Possible water ingestion must be considered.
                                                                A snorkel orifice position that is good for interior
                                                                noise may not be appropriate for the control of
           22.1.3.7 Principal intake system                     drive-pass noise.
                                                                The snorkel orifice position should not excite acous-
           components
                                                                tic cavity modes, whether in the engine bay, the inner
                                                                wing of the bodyshell or passenger cell.
            Filter box  housing for a paper filter element. Has
                       a dirty side and a clean side.         22.1.3.9 Snorkel and filter box
            Snorkel    dirty-side pipe feeding fresh air to the  dimensions
                       filter box.
            Zip tube   clean-side tube feeding air into the   Consider a snorkel position at the top of the front grille,
                       plenum.                                above the radiator. The filter box is to be mounted on the
            Plenum     collecting volume used to join the     inner wheel arch. This effectively fixes the snorkel length
                       manifold runners together.             to, for example, 375 mm.



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