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9/8  Lithium batteries

              and lithium-silver  chromate cells. Matsushita  supply   rated  load  of  2.7V  compared  with  1.5V for  most
              lithium-carbon  fluoride  cells.  Venture  Technology   conventional types of battery. The specific voltage on
              (formerly Ever  Ready  (Berec)), Ray-o-Vac and  Say0   discharge is dependent on the discharge rate, discharge
              (Japan)  supply  lithium-manganese  dioxide  cells.  A   temperature  and  state  of  charge.  The  end  or  cut-
              further  type  of  cell  which  has  reached  commercial   off  voltage is  2V. The  lithium  system is  capable of
              realization is the Venture Technology lithium-ferrous   maintaining  more  stable  voltage  plateaux  at  higher
              sulphide cell (1.5 V/cell nominal). It has a volumetric   currents than any other cell of comparable size.
              energy  density  of  500-900Wh/dm3  and  has  an   It is also claimed that the lithium-sulphur  dioxide
              excellent  shelf and working life  and very  good low-   system operates very efficiently over a wide range of
              temperature performance, with similar applications to   temperatures (typically from  -40  to  +70"C),  achiev-
              the lithium-manganese  dioxide cell.         ing higher discharge rates at lower temperatures than
                                                           are  possible  with  other types  of  cell,  which provide
              9.2  Lithium-sulphur dioxide primary         little service below -18°C.  The cells can be operated
              batteries                                    with success at elevated temperatures. When operated
                                                           at  very  high  currents  outside  the  recommended lim-
              Of  all  the  lithium  battery  systems  developed  over   its,  the cells may  produce heat and high internal gas
              the last decade, the  system based on sulphur dioxide   pressures, and these conditions should be avoided. The
              and an organic solvent is now acknowledged to have   cells are, however, an excellent source for high pulse
              emerged  as  the  most  successful  both  commercially   currents. Multicell batteries contain additional insula-
              and  technically.  Other  lithium  batteries  are  capable   tion as well as a fuse for protection from mishandling
              of  delivering  as  great  or  greater  energy densities,  in   such as short-circuits.
              particular the lithium-thionyl  chloride systems. How-   A typical energy density of a lithium-sulphur  diox-
              ever,  the  latter  system may  give rise to  spontaneous   ide  cell  is  420Wh/dm3 or  260Whkg according  to
              decomposition of explosive violence in high-rate bat-   one  manufacturer  and  330 W hkg and  525 W h/dm3
              teries, while the other lithium systems do not have the   according  to  another.  These  are  nearly  three  times
              high-rate  capabilities  of  the lithium-sulphur  dioxide   the values expected for mercury-zinc  cells, four times
              battery.                                     that of  an alkaline manganese dioxide cell and two to
                The  reactivity  of  lithium  necessitates  controlled-   four times higher  than that  of  conventional zinc and
              atmosphere assembly during manufacture, and in some   magnesium type batteries.
              cases the use  of  expensive materials in the cell con-   The  high  volumetric  energy  densities  reflect  the
              struction  to  avoid  corrosion  and  the  provision  of  a   high voltages of the lithium-based systems. One reason
              sophisticated seal design.                   for some lack of  acceptance in miniature applications
                Although lithium batteries have high-rate discharge
              capability, their  use  at  very  high  rates  or  accidental   is  that  although  one  lithium  cell  could  be  specified
                                                           where  it  is  necessary  to  use  two  mercury  cells  in
              shorting could  result  in  temperatures  leading  to  seal   series,  a  lithium  button  cell  would  have  a  capacity
              failure or explosion. Manufacturers incorporate vents   approximately one-half that of the equivalent mercury
              and/or fuses to minimize these risks.        cell,  and the  frequency  of  battery  charging would in
                Honeywell Inc. and the Mallory Battery Company in
              the USA have introduced lithium batteries based on the   extreme cases be correspondingly increased.
              lithium-sulphur  dioxide electrochemical couple. The   The  volumetric  ampere hour  capacity  of  mercuric
              positive  active material in these batteries, liquid  sul-   oxide-zinc  cells is higher than  that of  lithium-based
              phur dioxide, is dissolved in an electrolyte of  lithium   systems. However, in many cases, using two lithium
              bromide, acetonitrile and propylene carbonate, and is   cells  in  parallel  or  one  larger  lithium  cell  will  give
              reduced at a porous carbon electrode.        the  same  ampere  hour  capacity  as  can  be  achieved
                This  type  of  battery  has  a  spiral-wound electrode   in  an  equal  or  even  smaller  volume  by  an  equiv-
              pack, made from rectangular foil electrodes. Lithium   alent  two-cell  series  mercury -zinc  battery  of  sim-
              foil is rolled  on  to  an  expanded  metal  mesh  current   ilar  voltage.  This  is  illustrated  in  Table 9.7.  One
              collector  as  the  negative  electrode,  and  is  separated   lithium-sulphur  dioxide  cell  (voltage  2.7.5 V)  occu-
              from the similarly supported cathode by a polypropy-   pies  about  30%  more  space  than  two  series  mer-
              lene separator. Two types of cell construction are used:   curic  oxide-zinc  cells  (voltage  2.5 V).  Admittedly,
              jelly-roll  electrodes  in  crimp-sealed  or  hermetically   this compares the worst cited case for lithium against
               sealed  cylindrical  cells,  and  large  20-100Ah  12V   the best for mercuric oxide-zinc.  Higher energy den-
              flat-plate electrodes in  large reserve  batteries.  It  is  a   sity systems such as lithium-vanadium  pentoxide and
              relatively  high-pressure  system  and  cells  must  have   lithium-sulphur  dioxide would  show  significant vol-
               safety vents to  avoid explosion in the  event of  acci-   ume savings over an equivalent ampere hour mercuric
              dental  incineration  (see  Part  2  for  further  details  of   oxide-zinc  system.  In  fact  lithium-sulphur  dioxide
              construction).                               systems are being increasingly considered for high-rate
                The lithium-sulphur  dioxide cell has an open circuit   miniature power source applications including military
              voltage of  2.92V at 20°C and a typical voltage under   applications where it is found that a two-cell mercuric
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